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Summary of Contents for SMC Networks IDF60-20-C
- Page 1 IDX-OM-V022-B Original Instructions PRODUCT NAME Refrigerated Air Dryer MODEL / Series IDF60-20-C,L,R,T,V IDF70-20-C,L,R,T,V IDF80-20-C,L,R,T,V IDF90-20-C,L,R,T,V Please read this manual prior of using the air dryer. Keep the manual readily available for reference.
- Page 2 To Customers Thank you for selecting SMC Refrigerated Air Dryer. This operation manual must be read and understood thoroughly before using the product. It provides all essential information pertaining to safety, as well as, maximizing product efficiency in order to extend the life of the product.
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Page 3: Table Of Contents
IDX-OM-V022 Contents Contents Chapter 1 Safety Instructions ............1-1 Before Using Air Dryer .................... 1-1 1.1.1 Danger, Warning, and Caution Used in This Manual ............1-1 Hazard Classifications & Position of Hazard warning Labels ......1-2 1.2.1 Hazard of Electricity ......................1-2 1.2.2 Hazard of Hot Surface ...................... - Page 4 IDX-OM-V022 Contents Chapter 7 References ............... 7-1 Specifications ......................7-1 Refrigerant with GWP reference ................7-2 Dimensions ......................7-3 Electrical Circuit ....................... 7-5 Compressed Air and Refrigerant Circuit/Option Principles ........7-6 Chapter 8 Specification for Option C ..........8-1 Specifications ......................8-1 Precautions for the installation and handling of the product .......
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Page 5: Chapter 1 Safety Instructions
IDX-OM-V022 Chapter 1 Safety Instructions Chapter 1 Safety Instructions Be sure to read and comprehend important cautionary notifications in this operation manual before use. 1.1 Before Using Air Dryer In this chapter, the stated contents are especially about safety. ... -
Page 6: Hazard Classifications & Position Of Hazard Warning Labels
IDX-OM-V022 Chapter 1 Safety Instructions 1.2 Hazard Classifications & Position of Hazard warning Labels To help you recognize the hazards, the unit utilizes special graphics to indicate different hazards. Confirm the contents of the hazards and the location of the labels before operation. WARNING - Only properly trained, qualified personnel are allowed to perform tasks such as: Operation, installation, relocation of product and maintenance works. -
Page 7: Positions Of Hazard Warning Labels
IDX-OM-V022 Chapter 1 Safety Instructions 1.2.4 Positions of Hazard Warning Labels WARNING - Read with caution and pay attention to the notations of hazard warning labels. - Do not remove or modify hazard warning labels. - Confirm the positions of hazard warning labels. Front IDF60/70/80/90 Series 1.2 Hazard Classifications &... -
Page 8: Hazard Of Refrigerant
IDX-OM-V022 Chapter 1 Safety Instructions 1.2.5 Hazard of Refrigerant CAUTION - This product uses Fluorocarbon (HFC) as a refrigerant. - It is strictly forbidden to emit Fluorocarbon into the atmosphere. Before you repair the refrigerant circuit, you should collect the refrigerant with proper evacuation system. -
Page 9: Model No. Label
IDX-OM-V022 Chapter 1 Safety Instructions 1.2.6 Model no. Label It is an example of model "IDF60-20". Front How to see the serial number. W R 0001 (April 2018) 0001 Year Symbol Remarks Month Symbol Remarks Serial No. 2018 Repeated Repeated 2019 from A to Z in... -
Page 10: Disposal
IDX-OM-V022 Chapter 1 Safety Instructions 1.3 Disposal When you dispose of the product, you should collect the refrigerant and the compressor oil inside the refrigerant circuit. CAUTION - This product contains Fluorocarbon HFC. - It is strictly forbidden to emit Fluorocarbon into the atmosphere. Before you repair the refrigerant circuit, you should collect the refrigerant with proper evacuation system. -
Page 11: Limited Warranty And Disclaimer / Compliance Requirements
IDX-OM-V022 Chapter 1 Safety Instructions 1.4 Limited warranty and Disclaimer / Compliance Requirements The product used subject to the following “Limited warranty and Disclaimer“ and “Compliance Requirements. Read and accept them before using the product. Limited warranty and Disclaimer The warranty period of the product is 1 year in service or 1.5 years after the product is delivered. Also, the product may have specified durability, running distance or replacement parts. - Page 12 IDX-OM-V022 Chapter 1 Safety Instructions 1.4 Limited warranty and Disclaimer / Compliance Requirements IDF60/70/80/90 Series...
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Page 13: Chapter 2 Parts Name And Functions
IDX-OM-V022 Chapter 2 Parts Name and Functions Chapter 2 Parts Name and Functions 2.1 Parts Name and Functions Ventilation Grille (Exhaust) Hot air will be exhausted by Compressed Air (IN) condenser fan. Do not block these vents. Compressed Air (OUT) Switch with Lamp (ON / OFF Switch) The lamp is continuously ON... - Page 14 IDX-OM-V022 Chapter 2 Parts Name and Functions Ventilation Grille (Suction) with Dust proof filter Ambient air will be sucked by condenser fan. Do not block these vents. 2.1 Parts Name and Functions IDF60/70/80/90 Series...
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Page 15: Chapter 3 Transportation/Installation
IDX-OM-V022 Chapter 3 Transportation/Installation Chapter 3 Transportation/Installation WARNING Use the product in the right way. During Installation, operation, maintenance, and check, you should be careful in keeping the safety of human body. CAUTION Transportation, installation, and maintenance including dangerous work must be done by a personnel who has enough knowledge and experience about the product and the system. -
Page 16: Installation
IDX-OM-V022 Chapter 3 Transportation/Installation 3.2 Installation 3.2.1 Location The product should not be used or stored in the circumstances as follows. Those circumstances will cause not only malfunction but also failures. - Locations where the air dryer will be in direct contact with wind and rain. (Locations where relative humidity is 85% or more.) - Locations where the product is exposed to water, moisture vapor, salty water, oil and so on. -
Page 17: Air Piping
IDX-OM-V022 Chapter 3 Transportation/Installation 3.2.3 Air piping - Connection to the inlet and outlet of compressed air should be made removable by using union and so - Secure the piping coupling section with a pipe wrench, connect the air piping fittings. - Do not allow the weight of the piping to lie directly on the air dryer. -
Page 18: Auto Drain Tube
IDX-OM-V022 Chapter 3 Transportation/Installation 3.2.4 Auto Drain tube - A tube (12mm) O.D. is attached as the auto drain. The end of the tube is open to atmosphere to let drain flow through the tube into a collector or drain pipe. (When the drain tube to be changed by customer, the tube length should be 5m or shorter and the I.D. -
Page 19: Electric Wiring
IDX-OM-V022 Chapter 3 Transportation/Installation 3.2.5 Electric Wiring WARNING - Only properly trained and qualified personnel are allowed to perform wiring work. - Before wiring, be sure to shut off the power supply. Never perform wiring work while the product is energized. - Supply power of the product should meet the specifications on page 7-1. - Page 20 IDX-OM-V022 Chapter 3 Transportation/Installation Wiring procedure 1) Remove the front panel. 2) Insert the cable through the strain relief and connect it to the terminal block (refer to the label on the terminal block). M3.5 screw tightening torque: 1.0 to 1.3Nm M4 screw tightening torque: 1.4 to 2.0Nm During wiring work, do not touch other sections except terminal block.
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Page 21: Cautions For Reinstallation
IDX-OM-V022 Chapter 3 Transportation/Installation 3.3 Cautions for Reinstallation CAUTION Only properly trained, qualified personnel are allowed to perform reinstallation. If the product is moved and reinstalled in another place after some trial operations, the following instructions must be followed as well as procedures in Chapter 3. Removing the power cable Disconnect the power source before removing the power cable. - Page 22 IDX-OM-V022 Chapter 3 Transportation/Installation 3.3 Cautions for Reinstallation IDF60/70/80/90 Series...
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Page 23: Chapter 4 Operation/Shutdown
IDX-OM-V022 Chapter 4 Operation/Shutdown Chapter 4 Operation/Shutdown CAUTION Only properly trained and qualified personnel are allowed to perform operation/shutdown of the product. 4.1 Check points before operation Before trial run, check the following points: - Installed Conditions: By visual inspection check that the product is level. Make sure the product is fixed down with anchor bolts. -
Page 24: Shutdown
IDX-OM-V022 Chapter 4 Operation/Shutdown 4.3 Shutdown 1) Turn off the Switch with lamp. The lamp will go out and then, the operation will stop. 4.4 Cautions about restart - Wait at least 3 minutes before restarting the air dryer after it has been shut down. Failure to do this may cause safety devices to trip due to over load. -
Page 25: Chapter 5 Maintenance
IDX-OM-V022 Chapter 5 Maintenance Chapter 5 Maintenance WARNING - Maintenance of the air dryer should only be carried out by someone with sufficient knowledge and experience of air dryers and related equipment. - Before carrying out maintenance, the important warnings in this manual must be thoroughly read and understood. -
Page 26: Periodical Maintenance
IDX-OM-V022 Chapter 5 Maintenance 5.2 Periodical Maintenance 5.2.1 Cleaning of dust proof filter Clean dust and other foreign particles from the dust proof filter with vacuum cleaner or air blow nozzle once a month. CAUTION During air blowing, put on protective glass and mask to prevent dusts from coming into throat or eyes. - Page 27 IDX-OM-V022 Chapter 5 Maintenance 7) Pull down the lock button of the bowl assembly with your thumb, and rotate the bowl assembly anticlockwise by 30 degrees to align the marks. 8) Remove the bowl assembly by pulling down on it. Mark Bowl assembly Lock button...
- Page 28 IDX-OM-V022 Chapter 5 Maintenance 5.2 Periodical Maintenance IDF60/70/80/90 Series...
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Page 29: Chapter 6 Troubleshooting
IDX-OM-V022 Chapter 6 Troubleshooting Chapter 6 Troubleshooting 6.1 Cause and countermeasure of errors Should any problem occur, inspect the following table, and if the problem cannot be solved, shut off the power supply and then contact an SMC authorized dealer for further instructions. Problem Probable Causes Remedy... - Page 30 IDX-OM-V022 Chapter 6 Troubleshooting Problem Probable Causes Remedy The evaporating The product is installed in an - Improve ventilation condition and reduce the thermometer inappropriate location. ambient temperature as much as possible. indicates over the Ambient temperature is excessive. green area. The ventilation port is obstructed by - Keep the product 600mm or more away from the a wall or clogged with dust.
- Page 31 IDX-OM-V022 Chapter 6 Troubleshooting Problem Possible causes Countermeasures Air leakage from Air leaks out from the Bowl O-ring of the bowl is damaged. - Replace the bowl O-ring the auto drain gap between the with a new one. When bowl and body. assembling the bowl O-ring, add grease.
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Page 32: How To Reset The Thermal Relay And High Pressure Switch
IDX-OM-V022 Chapter 6 Troubleshooting 6.2 How to reset the thermal relay and high pressure switch If light goes off during operation and refrigerating compressor stops, the thermal relay or high pressure switch to protect the refrigerating compressor starts operating and needs to be reset manually. For the position of the thermal relay and high pressure switch, refer to page 2-1. -
Page 33: Chapter 7 References
IDX-OM-V022 Chapter 7 References Chapter 7 References 7.1 Specifications Model IDF60-20 IDF70-20 IDF80-20 IDF90-20 Specifications Fluid Compressed Air Inlet air temperature 5 to 65 (Note8) Inlet air pressure 0.15 to 1.0 Ambient temperature (humidity) 2 to 45 (Relative humidity 85% or less) Standard 50Hz 10.9... -
Page 34: Refrigerant With Gwp Reference
IDX-OM-V022 Chapter 7 References Note 6: Products other than Option R are not equipped with an earth leakage breaker. Purchase an appropriate earth leakage breaker separately. Use an earth leakage breaker with a leak current sensitivity of 30mA. Note 7: This value specified by IPCC4 AR4. The value specified by the Revised Fluorocarbons Recovery and Destruction Law (Japanese law) is R410A GWP: 2090. -
Page 35: Dimensions
IDX-OM-V022 Chapter 7 References 7.3 Dimensions Compressed air inlet Compressed air outlet Port size Port size Measure: mm Model Port Size IDF60 12.5 IDF70 R1-1/2 IDF80 11.0 IDF90 Anchor bolt fixing position （ ：Ø13） Anchor bolt hole size Measure: mm IDF60 IDF80,90 (957) - Page 36 IDX-OM-V022 Chapter 7 References 7.3 Dimensions IDF60/70/80/90 Series...
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Page 37: Electrical Circuit
IDX-OM-V022 Chapter 7 References 7.4 Electrical Circuit ■IDF60/70 Symbol Description Refrigerating compressor Overload relay Fan motor Magnetic contactor High pressure switch PRS2 Pressure switch Switch with lamp Thermal relay Capacitor for refrigerating compressor Capacitor for fan motor Terminal block Connector GFCI Ground fault circuit interrupter Electronic drain valve... -
Page 38: Compressed Air And Refrigerant Circuit/Option Principles
IDX-OM-V022 Chapter 7 References Compressed Air and Refrigerant Circuit/Option Principles Compressed Compressed Compressored Compressed Compressored air outlet Evaporation air inlet thermometer Cooler re-heater (Heat exchanger) Ball valve Auto drain Capillary tube High pressure switch Capacity Volume control valve Condenser Drain outlet Pressure switch Fan motor Accumulator... - Page 39 IDX-OM-V022 Chapter 7 References IDF60/70/80/90 Series 7.5 Compressed Air and Refrigerant Circuit/Option Principles...
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Page 41: Chapter 8 Specification For Option C
IDX-OM-V022 Chapter 8 Specification for Option C Chapter 8 Specification for Option C 8.1 Specifications The surface of copper tube is painted with a special epoxy resin for the rust proofing. The parts covered with tubes and insulations are not painted. 8.2 Precautions for the installation and handling of the product 1) The surface of cooper tube is painted with a special epoxy to improve the rust proof effect from... - Page 42 IDX-OM-V022 Chapter 8 Specification for Option C 8.2 Precautions for the installation and handling of the product IDF60/70/80/90 Series...
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Page 43: Chapter 9 Specification For Option L
IDX-OM-V022 Chapter 9 Specification for Option L Chapter 9 Specification for Option L The specification of this option is dryer with heavy duty auto drain. The heavy duty auto drain is enclosed in the same package as the air dryer. Customers are required to mount the parts to the air dryer. 9.1 Safety instructions When handling the product, take care of the following precautions. -
Page 44: Installation Of Heavy Duty Auto Drain
IDX-OM-V022 Chapter 9 Specification for Option L 9.3 Installation of heavy duty auto drain 1) Hold the hexagonal part (width across flats: 25) at the connection port (ball valve Rc1/2) of the air dryer with a spanner and screw-in the barrel nipple and elbow in order. 2) Screw-in barrel nipple and heavy duty auto drain (width across flats of drain inlet port: 30) completely. -
Page 45: Chapter 10 Specification For Option R
IDX-OM-V022 Chapter 10 Specification for Option R Chapter 10 Specification for Option R Option R installs a Ground Fault Circuit Interrupter (GFCI), it will shut off the power supply in case the product should have over current or current leakage. For the details of the GFCI such as the specifications and mounting position, see 10-2 and 10-3. -
Page 46: How To Connect The Power Supply
IDX-OM-V022 Chapter 10 Specification for Option R 10.3 How to connect the power supply Connect the power cables in the following procedure. 1) Remove the front panel. 2) Insert the cable through the strain relief and connect it to the terminal block (refer to the label on the terminal block). -
Page 47: Chapter 11 Specification For Option T
IDX-OM-V022 Chapter 11 Specification for Option T Chapter 11 Specification for Option T This option installs a terminal block for running, error and remote operation signals. For details, refer to 11-2, 11-3 and 11-4. 11.1 Safety instructions When handling the product, take care to the following precautions. WARNING Only qualified person must perform wiring and observing the following points. -
Page 48: Remote Operation
IDX-OM-V022 Chapter 11 Specification for Option T 11.3 Remote operation There is AC200/220V on remote operation contacts. Please select suitable switches. - When remote operation is used, the illuminated switch should remain in the ON position. - If position holding type switch (alternate type switch) is to be used, remove the jumper between terminals 6 and 7 (Run/Stop input B). -
Page 49: How To Connect The Power Supply And Signal Cable
IDX-OM-V022 Chapter 11 Specification for Option T 11.4 How to connect the power supply and signal cable Connect the power cable and signal cable in the following procedures. 1) Remove the front panel. 2) Insert the power cable prepared by the customer into the power cable inlet (with strain relief) then connect the power cable to the terminal. -
Page 50: Electric Circuit
IDX-OM-V022 Chapter 11 Specification for Option T 11.5 Electric circuit ■IDF60/70-20-T SYMBOL DESCRIPTION Refrigerating compressor Overload relay Fan motor Magnetic contactor Magnetic contactor for remote switch High pressure switch PRS2 Pressure switch Switch with lamp Thermal relay Capacitor for refrigerating compressor Capacitor for fan motor Terminal block Connector... -
Page 51: Safety Instructions
IDX-OM-V022 Chapter 12 Specification for Option V Chapter 12 Specification for Option V The specification of this option is “timer type solenoid valve with auto drain”. Depends on actual operating condition, adjust the timer accordingly. 12.1 Safety instructions When handling the product, take care of the following precautions. 12.2 Specifications Warning - When replacing or cleaning parts of the air dryer, be sure to remove the compressed... -
Page 52: How To Perform Maintenance
IDX-OM-V022 Chapter 12 Specification for Option V 12.3 How to perform maintenance The product needs to be maintained. Clean the strainer in the following procedure periodically. 1) Close the ball valve. 2) Press the test switch and make the residual pressure is released. 3) Remove the strainer and clean it. -
Page 53: Chapter 13 Service Record
IDX-OM-V022 Chapter 13 Service Record Chapter 13 Service Record 13.1 Service Record It is recommended to keep a maintenance/service record. Parts No. Description Maintenance/Service Work Description Date IDF60/70/80/90 Series 13.1 Service Record 13-1... - Page 54 Revision Rev B：Jul, 2018 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 URL http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...
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