Cri-Man TBMex 2,2/4 Service And Maintenance Manual

Tbm series submersible horizontal mixers

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"TBM" SERIES

SUBMERSIBLE HORIZONTAL

DIRECT:

TBM 1,5 / 6N

TBM 2,2 / 6N

TYPE

SERIAL NUMBER

POWER

DATE

Via Costituzione, 50/F – 42015 Correggio (RE) – ITALY

Tel. 0522/732204 - 0522/732465 - Fax 0522/746363

USE AND MAINTENANCE MANUAL

MIXERS

CRI-MAN S.R.L.

WITH GEAR BOX:

ATEX

STANDARD

TBMex 2,2/4

TBM 2,2/4

TBMex 3/4

TBM 3/4

TBMex 4/4

TBM 4/4

TBMex 5,5/4

TBM 5,5/4

TBMex 7,5/4

TBM 7,5/4

TBMex 9/4

TBM 9/4

TBMex 11/4

TBM 11/4

TBMex 15/4

TBM 15/4

TBMex 18,5/4

TBM 18,5/4

Table of Contents

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Summary of Contents for Cri-Man TBMex 2,2/4

Page 1 USE AND MAINTENANCE MANUAL “TBM” SERIES SUBMERSIBLE HORIZONTAL MIXERS DIRECT: TBM 1,5 / 6N TBM 2,2 / 6N WITH GEAR BOX: ATEX STANDARD TBMex 2,2/4 TBM 2,2/4 TBMex 3/4 TBM 3/4 TBMex 4/4 TBM 4/4 TBMex 5,5/4 TBM 5,5/4 TBMex 7,5/4 TBM 7,5/4...
Page 2: Table Of Contents
Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series I N D E X Page 1. General information ..........................4 2. Precautions ..............................4 3. Prescriptions and general recommendations ..............5 4. Safety precautions ............................ 5 4.1 Safety regulations for Atex version ......................
Page 3 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series 10. Prevention maintenance checks .................... 20 11. Decommissioning and disposal ..................... 21 12. Guarantee ..............................22 13. Troubleshooting ............................. 22 13.1. Indications of problems .......................... 22 13.2. Possible reasons for the problems ....................
Page 4: General Information
The descriptions and drawings contained in this publication are to be intended as non-binding. Subject to the essential features of the machine described, CRI-MAN reserves the right to make any change to components, machine parts, details and accessories, as it will deem it appropriate for product improvement purposes or for construction or commercial requirements, at any time and without any obligation to update this publication.
Page 5: Prescriptions And General Recommendations
Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series PRESCRIPTIONS AND GENERAL RECOMMENDATIONS The equipment or any of its parts must not be used or operated by personnel who has not been expressly authorised to do so. It is forbidden to carry out any maintenance, repair, modification operation that is not strictly necessary for the working cycle when the machine is on.
Page 6: Safety Regulations For Atex Version
Safety regulations for Atex version TBMex mixers are designed for places in which it is possible to have specific potential explosive athmosphere: Cri-Man assumes no liability for installations or repairs performed by non- qualified personnel and without respecting standards regarding potentially explosive atmosphere.
Page 7 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Here below a table of correspondence between the dangerous areas for potentially explosive atmospheres (94/9/CE), the categories (94/9/CE) and the protection level of equipment EPL (EN 60079- Before the installation of an Atex mixer, ensure that it is suitable for that zone. Cathegory Dangerous Zone Atmosphere...
Page 8: Product Description And Use
Mixers manufactured by Cri-Man S.r.l. are ideally suited to applications involving the mixing, i.e. the homogenizing and suspending of liquids of low to medium viscosity. Please contact Cri-Man S.r.l. for further information on other applications, such as the mixing of viscous media or explosive materials.
Page 9 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Mixer plate TBM standard Via Costituzione, 50F 42015 Correggio (RE) Italy RoHS Tel. 0522/73.22.04 2002/95/EG Tipo Matricola [kW] cosØ n ° poli avv. Q [l/sec] H [m] g/min Via Costituzione, 50F 42015 Correggio (RE) Italy 0948 Tel.
Page 10: Technical Description
Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series 5.3. Technical description General information Manifacturer: Cri-Man S.r.l. Type of mixer: Submersible horizontal mixer direct and with gear box, standard and Atex version Type designation: (TBM .../6) (TBM .../4) (TBMex …/4) Power cable: 10.0 meters (standard length, suitable for basins up to...
Page 11 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Mixers type TBM .../6N Type TBM…/6 mixers are available in following configurations: Mixer type: TBM 1.5/6N TBM 2.2/6N Motor: Motor size Mech. nom. rating 1.5 [kW] 2.2 [kW] Electr. actual power [kW] 1.97 2.90 Nominal speed [rpm]...
Page 12 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Mixers type TBM .../4, TBMex…/4 Type TBM .../4, TBMex…/4 mixers are available in the following configurations: Mixer type: TBM 2.2/4 TBM 3/4 TBM 4/4 TBM 5.5/4N TBM 7.5/4N TBMex 2.2/4 TBMex 3/4 TBMex 4/4 TBMex 5.5/4...
Page 13 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Mixer type: TBM 9/4N TBM 11/4 TBM15/4N TBM 18.5/4N TBMex 9/4 TBMex 11/4 TBMex 15/4 TBMex 18.5/4 Motor: Motor size Mech. nom. rating 9 [kW] 11 [kW] 15 [kW] 18.5 [kW] Electr.
Page 14: Transport And Storage
Installation must be in accordance with all local safety regulations. CRI-MAN cannot accept any liability due to improper mounting of the machine.
Page 15: Electrical Connections
The use of inverters or soft-starters, if not correctly planned and implemented, could damage the mixer, not only in its electrical components but also the mechanical elements. If the associated problems are not fully understood, request assistance from the Cri-Man Technical Offices. Operation with Inverters or Soft-starters:...
Page 16 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Any starting equipment shall be provided with: general disconnecting switch with minimum 3 mm contact opening and suitable block in the open position; a suitable magnetic protection device to protect cables against short circuits; a suitable device against earth-connected failures of the mixer;...
Page 17 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Connection diagram: DIRECT STARTS FOR 230/400 V 50 Hz DELTA CONNECTION STAR CONNECTION POWER SUPPLY LINE POWER SUPPLY LINE SAFETY SAFETY ISOLATOR ISOLATOR ELECTRIC MIXER ELECTRIC MIXER REMOTE CONTROL REMOTE CONTROL TERMINALS TERMINALS...
Page 18 POSSIBLE DIRECT STARTS IN ELECTRIC THREE-PHASE MOTORS DUAL VOLTAGE WINDING WIRES TO 9 ELECTRIC STATOR WINDING DUAL VOLTAGE: 230/460V 60Hz DOUBLE STAR CONNECTION STAR CONNECTION POWER SUPPLY LINE 230V 60Hz POWER SUPPLY LINE 460V 60Hz SAFETY SAFETY ISOLATOR ISOLATOR YELLOW-GREEN YELLOW-GREEN CABLE CABLE...
Page 19: Earth Conductors Connection
In case of rising up of the temperature over the 93°C, stop immediately the machine and contact CRI-MAN. Additional requirements for mixer Atex are given in §4.
Page 20 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series 10. PREVENTION MAINTENENCE CHECKS To ensure a regular work of the mixer for a log while, the operator must perform regular checks and periodical maintenance and, eventually replace worn parts. The mixer comes ready for the use, complete with greese and oil like in table of §14.
Page 21: Decommissioning And Disposal
Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series 11. DECOMMISSIONING AND DISPOSAL Before disposal, the user shall perform the necessary decommissioning and destruction operations by carefully complying with all the laws and regulations locally in force and the instructions given in this manual concerning equipment disposal.
Page 22: Guarantee
Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series 12. GUARANTEE One of the prerequisites in order to achieve the eventual recognition of the guarantee is the respect of all the individual items shown in the accompanying documentation and the best standard hydraulic, mechanical and electrical engineering, a basic condition for a smooth operation of the product.
Page 23: Annexes
Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series 14. ANNEXES • Lubrication diagram • Overall dimentions • Installation diagram • Bill of materials • CE declaration of conformity Release 03 / 2014...
Page 24 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series CRI-MAN LUBRICATION DIAGRAM oil VG 150 (ISO 3448) - Quantity 0.6 l TBM 4 / 4 TBM 3 / 4 TBM 2.2 / 4 oil SAE 10 W (ISO 32) - Quantity 0.3 l TBM 1.5 / 6N...
Page 25 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series CRI-MAN LUBRICATION DIAGRAM oil VG 150 (ISO 3448) - Quantity 1.2 l TBM 18.5/ 4N TBM 15 / 4N TBM 11/ 4 oil VG 150 (ISO 3448) - Quantity 0.6 l TBM 9/ 4N TBM 7.5 / 4N...
Page 26 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series CRI-MAN LUBRICATION DIAGRAM oil VG 150 (ISO3448) OIL PLUG OIL LEVEL PLUG OIL DRAIN PLUG The oil must be changed every 5000 - 7000 hours OIL QUANTITY OIL QUANTITY...
Page 27 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series DIMENSIONI DI INGOMBRO / OVERALL DIMENSIONS TBM 1,5 / 6N TBM 2,2 / 6N PVT ... TBM ... SFO ... Motore DIMENSIONI INGOMBRO Peso TIPO Motor OVERALL DIMENSIONS [mm] Weight TYPE Moteur...
Page 28 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series DIMENSIONI DI INGOMBRO / OVERALL DIMENSIONS TBM 2,2 / 4 TBM 5,5 / 4N TBM 11 / 4 TBMex 2,2 / 4 TBMex 5,5 / 4 TBMex 11 / 4 TBM 3 / 4 TBM 7,5 / 4N TBM 15 / 4N...
Page 29 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Release 03 / 2014...
Page 30 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Release 03 / 2014...
Page 31 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Release 03 / 2014...
Page 32 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Release 03 / 2014...
Page 33 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill Of Material Sub. Horizontal Mixer TBM Series Version 1.5/6N 2.2/6N Release 03 / 2014...
Page 34 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill Of Material Sub. Horizontal Mixer TBM Series Version 1.5/6N 2.2/6N Pos. Description Cable gland Cable Eyelet terminal Screw Washer Terminal strip Snap ring Shaft with rotor Lip seal OR ring Bearing housing OR ring...
Page 35 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill Of Material Sub. Horizontal Mixer TBM Series Version 2.2/4 5.5/4N 11/4 7.5/4N 15/4N 9/4N 18.5/4N Release 03 / 2014...
Page 36 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill Of Material Sub. Horizontal Mixer TBM Series Version 2.2/4 5.5/4N 11/4 7.5/4N 15/4N 9/4N 18.5/4N Pos. Description Cable gland Cable Eyelet terminal Screw Washer Terminal strip Ring Shaft with rotor Bearing Screw Washer...
Page 37 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill Of Material Sub. Horizontal Mixer TBM Series Version 2.2/4 5.5/4N 11/4 7.5/4N 15/4N 9/4N 18.5/4N Pos. Description Pinion Bearing Snap ring Screw Gasket Lip seal Motor casing+Stator Bearing Terminal strip plate OR ring Screw...
Page 38 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 2,2/4 TBMex 3/4 TBMex 4/4 Release 03 / 2014...
Page 39 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 2,2/4 TBMex 3/4 TBMex 4/4 Pos. Description Cable gland Cable OR Ring Screw Washer OR Ring Screw OR Ring...
Page 40 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 2,2/4 TBMex 3/4 TBMex 4/4 Pos. Description Screw Gear box support Motor casing+Stator Head cover Eyelet terminal Flying terminal...
Page 41 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 5,5/4 TBMex 7,5/4 TBMex 9,2/4 Release 03 / 2014...
Page 42 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 5,5/4 TBMex 7,5/4 TBMex 9,2/4 Pos. Description Cable gland Cable OR Ring Screw Grower washer Plain washer OR Ring Plain washer Screw Plain washer...
Page 43 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 5,5/4 TBMex 7,5/4 TBMex 9,2/4 Pos. Description Screw Head cover Eyelet terminal Flying terminal Tipped terminal Gasket Spacer Ring Thrust Ring Release 03 / 2014...
Page 44 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 11/4 TBMex 15/4 TBMex 18,5/4 Release 03 / 2014...
Page 45 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 11/4 TBMex 15/4 TBMex 18,5/4 Pos. Description Cable gland Cable OR Ring Screw Washer Washer OR Ring Washer Screw Screw Washer...
Page 46 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Bill of Material TBMex Submersible Horizontal Mixer Series ATEX Version TBMex 11/4 TBMex 15/4 TBMex 18,5/4 Pos. Description Head cover Eyelet terminal Flying terminal Tipped terminal Gasket Release 03 / 2014...
Page 47 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Spare Parts list Gearbox for TBMex Execution 2,2/4 5,5/4 11/4 7,5/4 15/4 18,5/4 Release 03 / 2014...
Page 48 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Spare Part list Gearbox for TBMex Execution 2,2/4 5,5/4 11/4 7,5/4 15/4 18,5/4 Pos. Description Ring nut Ring nut washer Bearing Planetary gear disk Gasket Planetary gear shaft Screw Fifth weel Washer Screw...
Page 49 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Release 03 / 2014...
Page 50 Use and Maintenance instructions Submersible horizontal mixers “ TBM “ series Release 03 / 2014...

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