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SAF-HOLLAND TG 25 Insallation Instructions

Tg series liftgate, main tube cylinder bushing kit

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Insallation Instructions
TG Series Liftgate
TG 25 Main Tube Cylinder Bushing Kit
Introduction
These instructions provide the information necessary for the
installation of the TG 25 main tube cylinder bushing kit.
When replacement parts are required, SAF-HOLLAND highly
recommends the use of only SAF-HOLLAND Original Parts. A
list of technical support locations that supply SAF-HOLLAND
Original Parts and an Aftermarket Parts Catalog are available
on the internet at www.safholland.us or contact Customer
Service at 888-396-6501 USA or 800-503-9847 Canada.
Notes, Cautions, and Warnings
Before starting any work on the unit, read and understand all
the safety procedures presented in this manual. This manual
contains the terms "NOTE", "IMPORTANT", "CAUTION", and
"WARNING" followed by important product information. These
terms are defined as follows:
NOTE: Includes additional information to enable accurate
and easy performance of procedures.
IMPORTANT: Includes additional information that
if not followed could lead to hindered
product performance.
Used without the safety alert symbol, indicates
a potentially hazardous situation which, if
not avoided, could result in property damage.
Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
1. General Safety Precautions
DO NOT work underneath the liftgate without properly
supporting the raised platform and lift frame in accordance
with workplace safety requirements.
NEVER strike any part of the liftgate with a steel hammer.
DO NOT hit steel parts with a steel
hammer as parts could break, sending
flying steel fragments in any direction
creating a hazard which, if not avoided,
could result in minor or moderate injury.
XL-TG20004BM-en-US · 2014-01-14 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Safety protection should always be worn as protection from
pressurized fluid spray, flying debris, and other airborne
matter when working with tools, power tools, welding
equipment, and dangerous chemicals.
NOTE: NEVER operate the liftgate with the vehicle running
unless instructed to by these procedures.
Failure to turn off vehicle motor before
commencing work could allow vehicle to
move which, if not avoided, could result
in death or serious injury.
While servicing or repairing equipment, ALWAYS disconnect
the electrical power to the pump motor and ensure that
the platform and lift frame is supported on the ground or
secured in the travel lugs.
Clean up any excess grease, oil accumulation and spillage
immediately. Use only non-flammable products for cleaning
the liftgate or components.
Before starting any welding, ensure that the area to be
repaired is cleaned of debris and combustible material.
Have a charged fire extinguisher available and know
how to use it.
Pressure can remain in a hydraulic system after the power
source and pump have been shut down. Ensure that there
is no pressure in any of the hydraulic cylinders or hoses
before performing work on components, or disconnecting
any hoses.
Failure to depressurize the hydraulic
system could result in fluid injection into
the skin which, if not avoided, could
result in death or serious injury.
Additional safety and operational precautions can be found
in the TL and TG Series Operation and Maintenance Manual
XL-TG10150UD-en-US.
Avoid contact with electrical connections inside the pump
box which are not isolated.
Failure to avoid contact with electrical
connections will result in shock which,
if not avoided, could result in death or
serious injury.

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Summary of Contents for SAF-HOLLAND TG 25

  • Page 1 XL-TG20004BM-en-US · 2014-01-14 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
  • Page 2 IS NOT ACCEPTABLE AT FROM INTERSECTION OF FILLET ANY TIME AS SHOWN TARGET PENETRATION XL-TG20004BM-en-US · 2014-01-14 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
  • Page 3 (Figure 4). TOP AND LEADING EDGE FLUSH LIFT HYDRAULIC CYLINDER FRAME MOUNTING PIN BOSS XL-TG20004BM-en-US · 2014-01-14 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
  • Page 4 13. Install the newly supplied spring pin into the newly installed sleeve hole. SLEEVE SAF-HOLLAND USA, Inc. · 888.396.6501 · Fax 800.356.3929 SAF-HOLLAND Canada Limited · 519.537.3494 · Fax 800.565.7753 Western Canada · 604.574.7491 · Fax 604.574.0244 SAF-HOLLAND Mexico · 52.55.5362.8743 · Fax 52.55.5362.8743...