allen 6500 Operations & Parts Manual
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allen 6500 Operations & Parts Manual

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CURING COMPOUND SPRAYERS
OPERATIONS & PARTS MANUAL
MANUAL PART #: 038479 I REVISON: B
(Note - The Push/Pull Carts are sold seperatly; Barrel not included)

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  • Page 1 CURING COMPOUND SPRAYERS OPERATIONS & PARTS MANUAL MANUAL PART #: 038479 I REVISON: B (Note - The Push/Pull Carts are sold seperatly; Barrel not included)
  • Page 2 This manual, or a copy of it, must be kept with the machine at all times. There is a manual storage container located on the machine for your convenience.
  • Page 3 OPERATIONS-PARTS MANUAL This manual covers the products listed below: Part No. Description 026421 SPRAYER, 6500, 25’ HOSE 029414 SPRAYER, 7560, 25’ HOSE 029424 SPRAYER, 7560XL, 50’ HOSE, 300 PSI 029424-100 SPRAYER, 7560XL, 100’ HOSE, 300 PSI 033692 SPRAYER, 7560XL, 3-Piece Wand, 50’ HOSE, 300 PSI 033692-100 SPRAYER, 7560XL, 3-Piece Wand, 100’...

  • Page 4: Table Of Contents

    Table of Contents Sect No. Title Page Limited Warranty ............6 Information Contained In This Manual .
  • Page 5 Model 6500 Pump Assembly ........

  • Page 6: Limited Warranty

    Allen reserves the choice to repair or replace. 3. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.

  • Page 7: Information Contained In This Manual

    Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator’s seat. Your engine and clutch is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.

  • Page 8: Dealer Information

    Dealer Information Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference...

  • Page 9: Ordering Parts

    Ordering Parts Section 4.0 contains illustrated parts lists for help in ordering replacement parts for your machine. Follow the instructions below when ordering parts to insure prompt and accurate delivery: 1. All orders for service parts - include the serial number for the machine. Shipment will be delayed if this information is not available.

  • Page 10: Model Number - Serial Number Codes

    When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes. Model Number 6500 w/ 25’ Hose 7560 w/ 25’ Hose 7560XL w/ 25’...

  • Page 11: Unit Identification

    Unit Identification Unit Identification Plate Location: An identification plate listing the model number and the serial number is attached to each unit and is located on the rear lower left side of mainframe. Refer to Figure 1 for serial number and model number location. This plate should not be removed at any time.

  • Page 12: Technical Specifications

    Technical Specifications MODEL 6500 7560 7560XL 9910 Length 24.5” (62.23cm) 24.5” (62.23cm) 24.5” (62.23cm) 24.5” (62.23cm) Width 14.5” (36.83cm) 16.625” (42.23cm) 16.625” (42.23cm) 17.875” (45.41cm) Height 12.75” (32.36 cm) 16.5” (41.91 cm) 16.5” (41.91 cm) 16.5” (41.91 cm) Max. Flat Washerow Rate 5 gpm (17L) 7.5 gpm (27L)

  • Page 13: Machine Dimensional Specifications

    Machine Dimension Specifications 6500: 14 1/2” 36.83 cm 7560: 16 5/8” 42.23 cm 7560XL: 16 5/8” 42.23 cm 9910: 17 7/8” 45.41 cm 6500: 12 3/4” 32.25 cm 7560: 16 1/2” 41.91 cm 7560XL: 16 1/2” 41.91 cm 6500: 24 1/2” 62.23 cm 9910: 16 1/2”...

  • Page 14: Engine Specifications

    Engine Specifications Honda GX120 Engine Information Horsepower [kW] ........3.5 [2.6] Class: Air Cooled Overhead Cam Chain Drive .
  • Page 15 Engine Specifications, continued Honda GX160 Engine Information Horsepower [kW] ........4.8 [3.6] Class: Air Cooled Overhead Cam Chain Drive .
  • Page 16 Engine Specifications, continued Kawasaki FE170 Engine Information Horsepower [kW] ........5.5 [4.1] Class: Air Cooled Overhead Cam Chain Drive .

  • Page 17: Safety

    SECTION 1 SAFETY SECTION 1 SAFETY 038479 Page 17...

  • Page 18: State Regulations

    State Regulation Proposition SECTION 1 SAFETY 65 Warming Page 18 038479...

  • Page 19: Federal Regulations

    Federal Regulation SECTION 1 Respiratory Hazard SAFETY 038479 Page 19...

  • Page 20: General Safety Precautions

    1.1 - General Safety Precautions SECTION 1 SAFETY Safety-Alert Signs 1.1.1 This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety-Alert Signs included in this manual. NOTE defines an operating procedure, condition, etc.

  • Page 21: Spark Arrestor Notice

    1.2 - Spark Arrestor Notice SECTION 1 SAFETY 1.2.1 Laws Pertaining to Spark Arrestors Some states require that in certain locations arrestors be used on internal combustion engines. A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It is often required when operating equipment on forested land to prevent the risk of fires.

  • Page 22: General Safety

    1.3 - General Safety SECTION 1 SAFETY • NEVER operate this equipment without proper protective clothing, safety glasses, respiratory protection, hear- ing protection, steel-toed boots and other protective devices required by the job or city and state regulations. • Avoid wearing jewelry or loose fitting clothes that may get caught on the controls or moving parts as this can cause serious injury.
  • Page 23 1.3 - General Safety, continued SECTION 1 SAFETY • ALWAYS know the location of the nearest fire extinguisher. • ALWAYS know the location of the nearest first aid kit. • ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fire department.
  • Page 24 1.3 - General Safety, continued SECTION 1 SAFETY • NEVER disconnect any emergency or safety devices. These devices are intended for opera- tor safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties. •...

  • Page 25: Engine Safety

    1.4 - Engine Safety SECTION 1 SAFETY • DO NOT place hands or fingers inside engine compartment when engine is running. • NEVER operate the engine with heat shields or guards removed. • Keep fingers, hands hair and clothing away from all moving parts to prevent injury. •...

  • Page 26: Operating Safety

    1.5 - Operating Safety SECTION 1 SAFETY Familiarity and proper training are required for the safe operation of this equipment! Equipment oper- ated properly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls.
  • Page 27 SECTION 2 OPERATIONS SECTION 2 OPERATIONS 038479 Page 27...

  • Page 28: Sprayer Assembly

    (C) in order to place this sprayer onto the frame. After the 9910 sprayer is fastened to the frame, replace the brace. If you are using a 6500, 7560, or a 7560XL sprayer, this brace will not have to be removed.

  • Page 29: Operations

    If you are using a 9910 sprayer, place the sprayer to the front of the frame away from the barrel. If you are using a 6500, 7560, or a 7560XL sprayer, this process will not have to be done.

  • Page 30: Diaphragm Pump Operation And Maintenance

    2.2 - Diaphragm Pump Operation and SECTION 2 Maintenance (9910 D30) OPERATIONS Proper Maintenance and Operation for Reducer, 9910 D30 Pump and Control Valve 1. When changing oil in the Reducer, remove the drain plug (A) located on the bottom of the Reducer. (refer to Fig. 1) After the oil has completely drained, replace drain plug(A) and tighten.

  • Page 31: Service

    SECTION 3 SERVICE SECTION 3 SERVICE 038479 Page 31...

  • Page 32: Periodic Maintenance

    3.1 - Periodic Maintenance SECTION 3 SERVICE Periodic Maintenance The list below contains basic sprayer and engine maintenance. Refer to engine manufacturer’s Operation Manual for additional information on engine maintenance. A copy of the engine Operator’s Manual was sup- plied with the machine when it was shipped. Check Fuel Level Daily Check Air Filter- Replace as needed...

  • Page 33: Parts

    SECTION 4 PARTS SECTION 4 PARTS 038479 Page 33...

  • Page 34: Factory Service Information

    Factory Service Information SECTION 4 PARTS This section contains the illustrated drawings and parts list for help in identifying and/or ordering replacement parts for your machine. Follow the instructions in the front section of this manual “Ordering Parts” when ordering replacement parts to insure prompt and accurate delivery.

  • Page 35: Replacement Part Procedure

    Replacement Part Procedures SECTION 4 PARTS We recommend AEC quality replacement parts, available from the AEC Customer Service Department or your nearest AEC Dealer. Part numbers are subject to change without notice. Part numbers might be different outside of the United States of America.

  • Page 36: Model 6500 Assembly

    4.1 - Model 6500 Assembly, Illustration SECTION 4 PARTS Page 36 038479...
  • Page 37 4.1 - Model 6500 Assembly, Parts List SECTION 4 PARTS ITEM PART # DESCRIPTION 010208 Bushing, Reducer, 3/4” x 1/2” 010243 Pipe, Suction 010244 Fitting, Elbow, 3/4”, 90°, Female, Galvanizedanized 010245 Pipe, By-pass 010246 Fitting, Elbow, 1/2”, 90°, Female Galvanizedanized 010259 Fitting, Elbow, 3/4”, 90°, Street, Galvanizedanized...

  • Page 38: Model 7560 & 7560Xl Assembly

    4.2 - Model 7560 & 7560XL Assembly, SECTION 4 Illustration & Parts List PARTS Item Part# Description 010177 Nipple, QDC, Male, 1/2” 010178 Nipple, QDC, Male, 3/4” 010189 Coupler, QDC, Female, 1/2” 010190 Coupler, QDC, Female, 3/4” 010208 Bushing, Reducer, 3/4” X 1/2” 010239 Frame 010241...
  • Page 39 4.2 - Model 7560 & 7560XL Assembly, SECTION 4 Parts List PARTS Item Part# Description 012745 Coupler, Jaw, 3/4” 011115 Bracket, Motor Mount 028390 Engine, Honda, 4.0 Hp 028494-27 Guard, for Frame 028494-13 Guard, for Frame 029411 Hose, By-Pass Assembly 029412 Pump, 7560 Series 029432...

  • Page 40: Model 9910 Assembly

    4.3 - Model 9910 Assembly, Illustration & SECTION 4 Parts List PARTS ITEM PART # DESCRIPTION 010242 Bracket, C-Mod Sy Hose Hanger 039074 Guard, M990 Sprayer 038966 Guard, M9910 Sprayer (Top) 039079 Frame M9910 Sprayer 033395 Engine, Kawasaki 5.5 Hp 018961 Engine, Honda 5.5 Hp 039073...
  • Page 41 4.3 - Model 9910 Assembly, Parts List SECTION 4 PARTS ITEM PART # DESCRIPTION 040160 Fitting, Nipple QDC 1/2” W/ Male Threads 010222 Elbow Adapter 039080 Adapter, M9910 3/8 Male X 1/2 Female 039070 Pump, M9910-D30 036394 Adapter Bush,Mod.d60hypro Pump 010190 Fitting, Coupler QDC Female 3/4”...

  • Page 42: Model 51-C Push Cart Assembly

    4.4 - Model 51-C Push Cart Assembly, SECTION 4 Illustration & Parts List PARTS ITEM PART # DESCRIPTION 221075 Assembly, Power Sprayer Push Cart (Two Pneumatic Tires and Two Casters) 016023 Frame, Prayer Base 016022 Frame, Barrel Base 016021 Frame, Sprayer Handle 018016 Handle, Sprayer 010253...
  • Page 43 SECTION 4 PARTS PAGE LEFT BLANK INTENTIONALLY 038479 Page 43...

  • Page 44: Model 61-T Tow Cart Assembly

    4.5 - Model 61-T Tow Cart Assembly, SECTION 4 Illustration PARTS Page 44 038479...
  • Page 45 4.5 - Model 61-T Tow Cart Assembly, SECTION 4 Parts List PARTS ITEM PART # DESCRIPTION 221056 Assembly, Power Sprayer Tow Cart (Three Pneumatic Tires) 221060 Frame, Barrel Base Sprayer 022220 Frame, Tow Model Sprayer Rear 020964 Frame, Tow Model Sprayer Front 016174 Yoke, Tow Model Sprayer Wheel 221058...

  • Page 46: Model 6500 Pump Assembly

    4.6 - Model 6500 Pump Assembly, SECTION 4 Illustration PARTS Page 46 038479...
  • Page 47 4.6 - Model 6500 Pump Assembly, SECTION 4 Parts List PARTS ITEM PART # DESCRIPTION 2300-0021 Bearing Cover 2000-0010 Sealed Ball Bearing 2107-0002 Viton Seal (Reference to kit below, sold as kit ONLY, can not be parted) 2210-0004 Fastener, Bolt for End Plate...

  • Page 48: Model 7560 & 7560Xl Pump Assembly

    4.7 - Model 7560 Pump Assembly, SECTION 4 Illustration PARTS Page 48 038479...
  • Page 49 Key (Stainless Steel) REPAIR KIT ITEM PART # DESCRIPTION (Parts sold as kit ONLY, can not be parted) Kit, Repair, Universal, for 6500/7560 Pump Consists of: • 2107-0002, (Vition Seal) x 2 3430-0343 • 2122-0003, (Vition Seal) x 2 • 1720-0008 (O-ring) x 1 •...

  • Page 50: Model 9910 Pump Assembly

    4.8 - Model 9910 Pump Assembly, SECTION 4 Illustration (9910-D30GRGI) PARTS Page 50 038479...
  • Page 51 4.8 - Model 9910 Pump Assembly, SECTION 4 Parts List (9910-D30GRGI) PARTS ITEM PART # DESCRIPTION 9910-629011 Pump Body with Bolts 9910-620101 Assembly, Right Head (DX) 9910-620102 Assembly, Left Head (SX) 9910-621430 Fastener, Bolt, M12 x 55mm 9910-620085 Diaphragm, Desmopan (standard) 9910-620080 Diaphragm, Buna-N (optional) 9910-620120...
  • Page 52 4.8 - Model 9910 Pump Assembly, Parts SECTION 4 PARTS List, continued (9910-D30GRGI) Continued From Previous Page ITEM PART # DESCRIPTION 9910-621780 Fastener, Bolt, M8 x 40mm 9910-629211 Upper Air Chamber 9910-550190 Accumulator, Diaphragm, Buna-N 9910-622070 Lower Air Chamber Body 9910-650542 O-Ring 9910-180020...

  • Page 53: Model 9910 Pump Gearbox

    4.9 - Model 9910 Pump Gearbox, SECTION 4 Illustration & Parts List (9910-D30GRGI) PARTS FASTENER TORQUE REQUIREMENTS TIGHTENING TORQUE ITEM DESCRIPTION In. Lbs. Fastener, Bolt, M8 x 20mm 218.7 24.5 Fastener, Bolt, M10 x 20mm 171.4 19.6 Plug 171.4 19.6 Fastener, Bolt, 5/16”...

  • Page 54: Model 9910 Pump Control Kit

    4.10 - Model 9910 Pump Control Kit SECTION 4 PARTS Assembly, Illustration & Parts List ITEM PART # DESCRIPTION 040139 Assembly, Pump Control Kit 9910-320433 Relief Valve Poppet Retainer 9910-320511 O-RIng, Gasket Seal 9910-390140 Tension Spring Guide/Seal 9910-320410 Tension Spring Housing 9910-320480 9910-320460 Lever Guide...

  • Page 55: 3-Piece Wand Assembly

    Fitting, Nipple, QDC, 3/8”, Male (7560 & 9910) 010177 Fitting, Nipple, QDC, 1/2”, Male (7560 & 9910) 013055 Swage, 11355-6-6 Swiv. (9910 ONLY) 010196 Fitting, Push-lock, 3/8”x 1/2”-14, Male, (6500 & 7560) 013057 Swage, 11355-8-6 Swiv. (9910 ONLY) 010238 Valve, 3/8”, Parker Ball 010188 Fitting, Nipple, QDC, 3/8”, Feale (7560 &...

  • Page 56: Spray Wand Assembly

    4.12 - Spray Wand Assembly, Illustration SECTION 4 PARTS Page 56 038479...
  • Page 57 Fitting, Nipple, QDC, 1/2”, Male (7560 & 9910) 010189 Fitting, Coupler, QDC, 1/2”, Female (7560 & 9910) 9920-164.604.14 Fitting, 3/8” Hose Connector With 1/2” Nut (6500 &7560) 029417 Clamp, 01518 (6500 &7560) 013392 Hose, Push-lock, 3/8”, 25’ (6500 & 7560) 013392 Hose, Push-lock, 3/8”, 100’...

  • Page 58: Decals, 7560Xl

    4.13 - Decals, 7560XL SECTION 4 (Kit #: 068430) PARTS SPRAYER WARNING / BRAND DECAL PART #: 068431 ENGINE WARNING DECAL SHAFT HAZARD DECAL PART #: 068432 PART #: 068433 AEC GLOBE DECAL AEC INFO DECAL PART #: 056341 PART #: 068429 PROPOSITION 65 WARNING DECAL PART #: 069225...

  • Page 59: Decals, 9910

    4.14 - Decals, 9910 SECTION 4 (Kit #: 068445) PARTS SPRAYER WARNINGS / BRAND DECAL PART #: 068435 AEC GLOBE DECAL AEC INFO DECAL PART #: 068434 PART #: 068415 (QTY: 2) PROPOSITION 65 ENGINE WARNING DECAL WARNING DECAL PART #: 068432 PART #: 069225 038479 Page 59...

  • Page 60: Decals, Tow/Push Cart

    4.15 - Decals, Tow/Push Cart SECTION 4 PARTS (Kit #: 068425) AEC INFO DECAL PART #: 068426 1" CE DECAL PART #: 068427 Page 60 038479...
  • Page 61 Notes SECTION 4 PARTS 038479 Page 61...

  • Page 62: Revision Detail

    Revision Detail MANUAL REVISION DETAIL REVISION # REVISION DATE REVISION REFERENCE # REVISION BY 04/02 Initial Release 05/17 08/18 MN 18-065, 18-068, 18-071, 18-157 Page 62 038479...

  • Page 63: Copyright Information

    No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this man- ual.
  • Page 64 P.O. BOX 819 PARAGOULD, AR 72451 USA 800.643.0095 (USA ONLY) / 870.236.7751 FAX: 800.643.0097 (USA ONLY) / 870.236.3934 WWW.ALLENENG.COM CONNECT WITH US ON...

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