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Ono Sokki FP-4135 Instruction Manual

On-board volumetric flow detector
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FP-4135
ON-BOARD VOLUMETRIC FLOW DETECTOR
Instruction Manual
ONO SOKKI CO., LTD.

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Summary of Contents for Ono Sokki FP-4135

  • Page 1 FP-4135 ON-BOARD VOLUMETRIC FLOW DETECTOR Instruction Manual ONO SOKKI CO., LTD.
  • Page 2 ・ This document has been produced based on a series of strict verifications and inspections. Should a failure occur nonetheless, please inform our sales representative or sales office. ・ Ono Sokki shall have no liability for any effect resulting from any operation, whether or not the effect is attributable to a defect in the documentation.

  • Page 3: Introduction

    After unpacking the product, please check for damage during transfer. Next, check the basic operations by referring to this manual. • If any of the items are damaged or does not operate as described in this manual, immediately contact the nearest Ono Sokki sales office or the distributor where you purchased the product.

  • Page 4: For Your Safety

    Please read this manual before using the FP-4135 On-Board Volumetric Flow Detector. • The FP-4135 On-Board Volumetric Flow Detector must be used by following the described contents in this manual. • Precautions might be also described on the FP-4135 On-Board Volumetric Flow Detector unit itself or detailed in other attached user manuals.
  • Page 5 • The evaporated liquid is highly inflammable and may cause an explosion or fire. Never let the liquid inside the detector evaporate. • The FP-4135 is designed to use the liquid to be measured as a lubricant for each operating part and if this liquid evaporates (gasifies), there will be not enough lubrication resulting in incorrect measurements.
  • Page 6 OFF. • To switch the power on/off, use the power switch on the Ono Sokki DF-2200 On-Board Flow Meter or the FM Series Digital Flowmeter after connecting the FP-4135 to the Ono Sokki DF-2200 On-Board Flow Meter or the FM Series Digital Flowmeter with the flow signal cable.
  • Page 7 • This product is intended the equipment to be used in industrial electromagnetic environment. • Using this product in a household may cause electromagnetic interference. In such a case, us- ers may be required to take appropriate actions. FP-4135 On-Board Volumetric Flow Detector...

  • Page 8: Table Of Contents

    Table of contents Introduction ....................1 For Your Safety .................... 2 Overview (Structure and Operating Principle) ..........7 Product overview ........................... 7 Structure and operating principle ..................... 7 System Configuration................8 Installation Method ................9 Name of components ........................... 9 Precautions on installation......................10 Installation ............................

  • Page 9: Overview (Structure And Operating Principle)

    Overview (Structure and Operating Principle) Overview (Structure and Operating Principle) In this section, the product overview, the flow rate and the operating principle of rotation conversion part of the FP-4135 On-Board Volumetric Flow Detector is detailed. Product overview The FP-4135 On-Board Volumetric Flow Detector is the high-precision positive displacement flow detector to measure the fuel flow rate of liquids such as gasoline, light oil and kerosene combined with the Ono Sokki DF-2200 On-Board Flow Meter or the FM Series Digital Flowmeter.

  • Page 10: System Configuration

    Output signal Analogue pulse/RS-232C/GP-IB* *1: FP-4135 On-Board Volumetric Flow Detector does not come with a pressure sensor. If you need to measure pressure, please contact the nearest Ono Sokki sales office or the distributor where you purchased the product. *2: It is an optional function.

  • Page 11: Installation Method

    Installation Method Installation Method This section describes installation and mounting of the FP-4135 On-Board Volumetric Flow Detector. Be sure to read the precautions before installation. Name of components „ Flow detecting part Liquid outlet Liquid inlet Filter (internal) Product nameplate...

  • Page 12: Precautions On Installation

    • Do not remove the line filter from the detector. The line filter is built into the FP-4135 On-Board Volumetric Flow Detector. So, it should not be removed from the detector. The built-in line filter in the detector is designed to remove large debris in the piping connection, so use the other...

  • Page 13: Installation

    Installation Method Installation Install referring to the following dimension diagram. „ Flow detecting part 4-M6x1 M6x1 4-M6x1 φ FP-4135 On-Board Volumetric Flow Detector...
  • Page 14 Installation Method „ Signal processing part...

  • Page 15: Piping Method

    Do not remove the line filter from the detector. The line filter is built into the FP-4135 On-Board Volumetric Flow Detector. So, it should not be removed from the detector. The built-in line filter in the detector is designed to remove large debris in the piping connection, so use the other line filters upstream of the liquid inlet of the detector.
  • Page 16 Leave space for about 2 threads z Be sure to flush detector before piping. The FP-4135 On-Board Volumetric Flow Detector is delivered filled with test liquid to make sure internal parts are fully lubricated. Start measurement after flushing thoroughly by pouring liquid into the detector within the specified flow rate for the detector.

  • Page 17: Measuring Method

    Measuring Method Measuring Method This section describes the measurement procedure combining the Ono Sokki DF-2200 On-Board Flow Meter or FM Series Digital Flowmeter to the FP-4135 On-Board Volumetric Flow Detector. Basic measurement procedure Start • Assembling the measurement system means the...

  • Page 18: Assembling The Measurement System

    In the same manner, connect the temperature signal cable to the TEMP connector. • The combination of the flow rate detecting part and the signal processing part of the FP-4135 On-Board Volumetric Flow Detector is pre-defined. Connect after verifying that the manufacturing number of the flow rate detecting part and the signal CAUTION processing part matches.

  • Page 19: Configuring Flow Pulse

    Start pouring the liquid to be measured at a low flow rate (less than 5 L/h). CAUTION • Please note that pouring a large amount of the measurement liquid before the FP-4135 On-Board Volumetric Flow Detector is filled with liquid may cause a malfunction.

  • Page 20: Air Bleeding

    (flow detecting part) • While the liquid to be measured is being poured, the instantaneous flow rate value of the Ono Sokki DF-2200 On-Board Flow Meter or the FM Series Digital Flowmeter might fluctuate. This phenomenon is seen when the air is not bled completely.
  • Page 21 (flow detecting part) • While the liquid to be measured is being poured, the instantaneous flow rate value of the Ono Sokki DF-2200 On-Board Flow Meter or the FM Series Digital Flowmeter might fluctuate. This phenomenon is seen when the air is not bled completely.

  • Page 22: Maintenance And Storage

    The reusable stainless mesh filter is built into the FP-4135 On-Board Volumetric Flow Detector. The filter is a critical component to maintain the performance of the FP-4135 On-Board Volumetric Flow Detector for a long period of time. It is recommended to check it periodically.
  • Page 23 O-ring S20 z Installing filter Install the filter paying attention to its orientation referring to the figure below. The tightening torque of the M4 bolts with hexagon holes is 3N•m. Flow direction Inlet filter Outlet filter FP-4135 On-Board Volumetric Flow Detector...

  • Page 24: Storage Of On-Board Volumetric Flow Detector

    Maintenance and Storage Storage of On-Board Volumetric Flow Detector After measurement is finished or if you are not using the FP-4135 On-Board Volumetric Flow Detector for a long period of time, store it following the procedure below. „ Purpose of storage The procedure and method for the FP-4135 On-Board Volumetric Flow Detector is specified with the following purpose.

  • Page 25: Appendix

    Filter is clogged. • Clean the built-in filter in the detector. poured. • Clean the prepared filter. • Requires repair: For details, contact the nearest Ono Sokki sales office or the distributor where you purchased the product. FP-4135 On-Board Volumetric Flow Detector...

  • Page 26: Specifications

    Appendix Specifications Measuring item Flow/Temperature Detection method Flow Positive Displacement (piston method) Temperature Resistance temperature detector (Pt100 Ω) Measurable liquid Gasoline, light oil, kerosene, class-A heavy oil, engine oil, petroleum-based general hydraulic oil, methanol, ethanol, mixture of alcohol and gasoline and brake oil •...
  • Page 27 Both directions in the direction of the 3 axes: total of 18 times, 3 times each for ±X/Y/Z Sine half-wave: Operating time 11 ms Input power supply voltage DC12 V • Power is supplied from the Ono Sokki DF-2200 On-Board Flow Meter or the FM Series Digital Flowmeter Weight Flow detecting part Approximately 2.0 kg...

  • Page 28: Outline Dimensional Drawing

    Appendix Outline dimensional drawing „ FP-4135 On-Board Volumetric Flow Detector (flow detecting part)
  • Page 29 Appendix „ FP-4135 On-Board Volumetric Flow Detector (signal processing part) FP-4135 On-Board Volumetric Flow Detector...
  • Page 30 Maintenance and Storage...
  • Page 32 *Outer appearance and specifications are subject to change without prior notice. HOME PAGE: https://www.onosokki.co.jp/English/english.htm WORLDWIDE ONO SOKKI CO., LTD. 1-16-1 Hakusan, Midori-ku, Yokohama 226-8507, Japan Phone : +81-45-935-3918 : +81-45-930-1808 E-mail : overseas@onosokki.co.jp B00002554 / IM16112502 (1.0)

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