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Hellwig 6019 Installation Instructions

Air spring kit

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INSTALLATION INSTRUCTIONS

2001-2010Chevrolet/GMC 2500/3500 HD
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING
DO NOT
INFLATE AIR SPRING ASSEMBLY UNLESS IT HAS BEEN
PROPERLY INSTALLED ON VEHICLE.
DO NOT
INFLATE AIR SPRINGS OVER 100 PSI
A MINIMUM OF
AFTER INSTALLATION FOR WARRANTY TO BE VALID. FAILURE TO
KEEP MINIMUM PRESSURE IN AIR SPRINGS WILL VOID WARRANTY.
THIS UNIT IS DESIGNED TO INCREASE THE LEVEL LOAD CARRYING
CAPACITY OF YOUR VEHICLE. NEVER LOAD THE VEHICLE THIS
UNIT IS INSTALLED ON BEYOND THE MANUFACTURER'S MAXIMUM
GROSS VEHICLE WEIGHT RATING.
OVERINFLATION AND IMPROPER USE MAY RESULT IN PERSONAL
INJURY AND/OR DAMAGE TO YOUR VEHICLE AND PROPERTY.
6019 Air Spring Kit
YOUR INSTALLATION

IMPORTANT NOTES

5-10
PSI MUST BE MAINTAINED IN AIR SPRINGS

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Summary of Contents for Hellwig 6019

  • Page 1: Installation Instructions

    INSTALLATION INSTRUCTIONS 6019 Air Spring Kit 2001-2010Chevrolet/GMC 2500/3500 HD Thank you for purchasing a quality Hellwig Product. PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR INSTALLATION IMPORTANT NOTES DO NOT INFLATE AIR SPRING ASSEMBLY UNLESS IT HAS BEEN PROPERLY INSTALLED ON VEHICLE.
  • Page 2 OUTLINED IN THIS INSTRUCTION SHEET. IF ANY INTERFERENCE WITH THE GAS TANK, FUEL LINES, BRAKE LINES, EXHAUST PIPE, ETC. EXISTS, STOP YOUR INSTALLATION AND CALL HELLWIG PRODUCTS FOR TECHNICAL HELP. IF WHEELS ARE REMOVED FOR INSTALLATION OF KIT, CHECK MANUFACTURERS SPECIFICATIONS FOR PROPER LUG NUT TORQUE BEFORE REINSTALLING WHEELS.
  • Page 3 3/8 x 1” Studs. Apply locktite to threads before installation 3. Place heat shield on top of Heat Shield. air spring before upper plate as shown in photo. Apply loctite to threads of 3/8 x 1” studs and insert into threaded holes in plate.
  • Page 4 Passenger Side 5. Place air spring assembly be- tween the axle and the frame rail as shown and insert threaded studs on upper plate through the holes in the frame used to attach the bump stops. Attach to frame using 3/8” locknuts and washers. Torque to 20-25 ft-lb.
  • Page 5 12. Check air pressure in the system regularly to ensure system performance and maintenance of warranty. Just like tires, the air pressure in the system will vary due to temperature changes. For your air spring system to function prop- erly it must be checked on a regular basis. HELLWIG SUSPENSION SUSPENSION SYSTEMS...