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ETAS ES5095.1 User Manual

Break-out-panel 80-ch
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ES5095.1 Break-Out-Panel (80-CH)
User's Guide

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Summary of Contents for ETAS ES5095.1

  • Page 1 ES5095.1 Break-Out-Panel (80-CH) User’s Guide...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela- tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    Order Data ..........22 ES5095.1 Break-Out-Panel (80-CH) - User’s Guide...
  • Page 4 5 ETAS Contact Addresses ........

  • Page 5: Introduction

    • 80 channels (separate ground connection (GND) per channel) • Maximum permissible voltage: 60 V DC • Maximum permissible current: 10 A • Pin diameter of short-circuit bars: 4 mm The two figures below show the ES5095.1 Break-Out-Panel in the front and rear view: Fig. 1-1 Front View Fig.

  • Page 6: Basic Safety Notices

    The signals are routed from the electronic control unit (ECU) via the short circuit bridge to the ETAS LABCAR (see Fig. 1-3, red wire). The control unit (ECU) is connected via channel connection ECU_x and the ETAS LABCAR is connected via channel connection LC_x.

  • Page 7: Scope Of Supply

    To avoid injuries and hardware damages, please observe the following precau- tionary measures: • Do not apply any voltages to the ES5095.1 connections that do not corre- spond to the specifications of the respective connection. The exact speci- fication of the I/O hardware is located in the manuals of the corresponding boards.
  • Page 8 Introduction ETAS • Hardware interface for ECUs in a hardware-in-the-loop test system The ES5095.1 is not intended for use: • Within a vehicle on the road • As part of a life support system • In applications where misuse can lead to injuries or damages •...
  • Page 9 There is no need for the maintenance of the product. Repair If an ETAS hardware product needs to be repaired, return the product to ETAS. Cleaning the module • Use a dry, soft, lint-free cloth to clean the module front panel.

  • Page 10: Identifications On The Product

    Please observe the information in the chapter "Technical Data" on page 21. 1.3.1 CE Mark With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable European Directives. The CE Declaration of Conformity for the product is available upon request.

  • Page 11: Product Return And Recycling

    The user is obligated to separately collect old devices and provide them to the WEEE return system for recycling. The WEEE Directive applies to all ETAS devices, but not to external cables or bat- teries. Additional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations (see "ETAS Contact Addresses"...
  • Page 12 Introduction ETAS ES5095.1 Break-Out-Panel (80-CH) - User’s Guide...

  • Page 13: Design And Installation

    Design and Installation Design and Installation Design The ES5095.1 Break-Out-Panel (see Fig. 2-1) consists of a front panel to which two PCBs are attached. The short circuit bars are attached to the front panel from the front. The perforated rail attached to the rear is used for mechanical strain relief of the cables.

  • Page 14: Installation

    The ES5095.1 is provided for assembly in a 19” rack. The cables must be secured to the perforated rail on the back of the ES5095.1 for strain relief. If necessary, cable shielding can be fitted on top of this. The perforated rail has an electrical connection to the housing ground.

  • Page 15: Connections And Connectors

    WAGO order no. 2091-1110/002-000 Manufacturer WAGO Scope of supply Short Circuit Bar Type Short circuit bar Order no. KURZ 8454 / 11-4 IG MB / ETAS / Ni / SW Manufacturer Schützinger Scope of supply ES5095.1 Break-Out-Panel (80-CH) - User’s Guide...

  • Page 16: Pin Assignment

    ETAS Pin Assignment The connectors on the rear of the ES5095.1 make it possible to connect to an electronic control unit (ECU) or to the ETAS LABCAR. The pin assignment is illustrated in Fig. 3-1. The figure shows the maximum pos- sible pin assignment.
  • Page 17 ETAS Connections and Connectors Fig. 3-1 Pin Assignment (Rear) ES5095.1 Break-Out-Panel (80-CH) - User’s Guide...

  • Page 18: Connecting Cable

    Fig. 3-2 Connecting Signals with own Ground Line The signal lines of the ECU and the ETAS LABCAR are connected to the ECU_x- channel or LC_x-channel respectively (see Fig. 3-2, red wires). The ground lines of the ECU and the ETAS LABCAR are connected to the GND_x-channel (see...
  • Page 19 The wire pair of the ECU (see Fig. 3-3, red and blue ECU wires) is connected to two adjacent ECU_x-channels. The wire pair of the ETAS LABCAR Fig. 3-3, red and blue ETAS LABCAR wires) is connected to two adjacent LC_x-channels.
  • Page 20 Low-frequency signals with a general ground reference (e.g. UBATT), without their own ground line, can be connected directly to the ES5095.1 with a failure injection unit (FIU, e.g. ES5398.1 or ES4440.2). When connecting, ensure that the supply and return lines are twisted together over as long a section as possi- ble.

  • Page 21: Technical Data, Standards And Order Data

    88.9 mm (2 HU) Width 482.6 mm (19”) Mounting depth in 19” rack 75 mm Storage Conditions Temperature -20 °C to 85 °C (-4 °F to 185 °F) Relative humidity 0 to 95% (non-condensing) ES5095.1 Break-Out-Panel (80-CH) - User’s Guide...

  • Page 22: Standards Met

    5 °C to 40 °C (41 °F to 104 °F) Relative humidity 0 to 95% (non-condensing) Altitude -200 m to 2000 m above sea level Standards Met The ES5095.1 meets the following norms and standards: Standard Test IEC 61326-1 Electrical equipment for measurement, control and laboratory use –...

  • Page 23: Etas Contact Addresses

    Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php...
  • Page 24 ETAS Contact Addresses ETAS ES5095.1 Break-Out-Panel (80-CH) - User’s Guide...

  • Page 25: Index

    Improper use 7 differential signals with failure in- jection 20 with own ground line 18 Order data 15 without own ground line 19 without own ground line, with failure injection 20 picoMAX 15 Standards 22 ES5095.1 Break-Out-Panel (80-CH) - User’s Guide...
  • Page 26 Index ETAS Storage conditions 21 Technical Data 21 WEEE return system 11 ES5095.1 Break-Out-Panel (80-CH) - User’s Guide...

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