Legend HS-808 Installation Manual

Hydraulic separator

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HS-808
HYDRAULIC SEPARATOR

Introduction

The HS-808 Hydraulic Separator is a multi-function device that provides hydraulic separation, air elimination
and dirt removal in a single, compact device that requires little maintenance. The HS-808 functions as a
"Bridge and a Disconnect" between a heating/cooling systems power generating unit(s) and the distribution
system. The flow pattern through the HS-808 depends on the flow rates of the primary and secondary sides
of the system. (See flow diagrams in the Size Section) The various mixing patterns internal to a hydraulic
separator create a blending of the primary and secondary flows and temperatures, thus creating a "Bridge"
between the two sides. Modern hydronic systems, especially those that contain low mass, water tube
boilers, like a Mod-Con, generally have a relatively high flow / high head pumping requirement to operate at
peak efficiency on the Primary side. In contrast, the Secondary, distribution side of the system, often has a
relatively low, even variable flow, with very little pumping head. The HS-808 Hydraulic Separator provides
a "Disconnect" between these very distinct requirements on the primary and secondary sides of the system,
so that they do not interfere with each other. Hence, the "Bridge and Disconnect" benefit of a hydraulic
separator.
Additional features of the HS-808 Hydraulic Separator include: Air & Debris Removal - The flows of both the
primary and secondary sides of the system go into the HS-808 where the fluid velocities slow down allowing
air to rise and be vented out through a serviceable automatic air vent, and dirt particles to fall out and collect
at the bottom, ready to be purged out through the Purge Valve with standard ¾" garden hose connection.
Boiler
Circulator
Advantages of the HS-808
- Provides hydraulic separation between the primary & secondary sides of the system.
- Allows for variable system flow and fixed or variable boiler flow, without pump interference between
the two sides.
- Includes a high capacity automatic air vent with service check for the removal of air from the system.
- Includes a drain valve with ¾" garden hose threads for the purging of collected dirt from the system.
- Available in up to 6 different connection types, in multiple sizes.
- Has a ½" plugged port where you could mount a thermometer and / or pressure gauge.
- Includes an aluminum embossed insulation shell and aluminum tape.
High
To & From Zones
E ciency
(e.g. Radiant Manifolds)
Boiler
Zone
Circulators
Hydraulic
Separator
Pictured:
w/Air Vent
Sample System
and Purge
300 N. Opdyke Rd.
Auburn Hills, MI 48326
www.legendhydronics.com
www.legendhydronics.com
1-866-752-2055
866-752-2055

Installation Guide

Pictured:
HS-808 with LegendConnect™
Adaptors

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Summary of Contents for Legend HS-808

  • Page 1: Installation Guide

    “Bridge and a Disconnect” between a heating/cooling systems power generating unit(s) and the distribution system. The flow pattern through the HS-808 depends on the flow rates of the primary and secondary sides of the system. (See flow diagrams in the Size Section) The various mixing patterns internal to a hydraulic separator create a blending of the primary and secondary flows and temperatures, thus creating a “Bridge”...
  • Page 2 HS-808 Size Selection To select the proper size HS-808 for the project, determine the maximum flow rate for both the primary (f1) and secondary (f2) circuits, considering each of the possible flow conditions for the system as shown in the diagrams below. Select the HS-808 connection size from the Sizing Chart below that can handle the highest of (f1) and (f2).
  • Page 3 13 Union nut drain valve (no more than 2 seconds at a time if the HS-808 has not been isolated) to allow the debris collected at the bottom of the HS-808 to blow out through the hose and into the bucket or suitable drain location. Once completed, remove the hose from the drain valve and re-install the cap.

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