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Summary of Contents for Galebreaker Rollerdoor Electric
- Page 1 Electric Rollerdoor with ‘J’ Brackets Installation Instructions...
- Page 2 ELECTRIC ROLLERDOOR – J BRACKETS Introduction Figure 1, System Overview and Individual Components...
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Page 3: Product Description
ELECTRIC ROLLERDOOR – J BRACKETS Introduction INTRODUCTION Parts List REFERENCE PRODUCT DESCRIPTION Top and Bottom Tubes Screen Material Bottom Flap Doors Over 5.5m Width Small Safety Spring (Orange tag) Doors Up to 5.0m Wide Free End bracket (with shaft) Doors up to 5.0m: Free End Collar Motor Bracket 30cm Cowling 1 Pair... - Page 4 ELECTRIC ROLLERDOOR – J BRACKETS Introduction Pre-Installation Check Figure 2 indicates space required to install your door with additional information for mounting multiple doors in series. Adjacent Systems Top Brackets J Brackets Order Width Fabric Width Order Height Max Height 3.10 4.10 5.05...
- Page 5 ELECTRIC ROLLERDOOR – J BRACKETS Introduction CAUTION: To safeguard against any danger points, the minimum height ‘H’ of any door is 2.5m. In the event of power or door failure, the door must not form the only means of exit from the building to which it is fitted. Wind Loadings The structure to which the door is fitted needs to be of adequate strength to resist the following wind loads.
- Page 6 NOTE: Helpful comments and information to assist in installation or use of your product NOTE: Before starting the installation it is advisable to read these instructions completely to help understand the general procedure and options available. NOTE: Colour versions of the installation instructions can be downloaded from our website: www.galebreaker.com...
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Page 7: Installation
ELECTRIC ROLLERDOOR – J BRACKETS Installation INSTALLATION Door Assembly Check the contents of your door against the parts list using Figure 1. Do not let the screen material come into contact with any sharp objects or edges. The motor can be mounted on either side of the top tube, for convenience the drawings depict a door with the motor mounted on the left (Drive End = Left Hand Side) To change drive orientation on-site refer to Appendix I for details of safety spring conversion. - Page 8 ELECTRIC ROLLERDOOR – J BRACKETS Installation Cutting lengths (Figure 4): Drive End Free End Figure 4a, Standard Cutting Lengths of Tubes and Fabric Top Tube Distance between centre of drilled holes -10mm (-0.010m) Screen and Flap = -90mm (-0.090m) Distance between centre of drilled holes (80mm shorter than top tube) Bottom Tube +10mm (0.010m)
- Page 9 ELECTRIC ROLLERDOOR – J BRACKETS Installation Free End Drive End Please note when using the minimum dimensions there will be a 5mm gap between the fabric and the opening on each side of the door Figure 4b, Minimum Cutting Lengths of Tubes and Fabric Push the Flute Guide Insert over the end of the flute in the tube to protect the fabric sheet as it is being fitted.
- Page 10 ELECTRIC ROLLERDOOR – J BRACKETS Installation i) Slide screen in to top tube iii) Slide bottom flap in to bottom tube Nylon Insert (J1) inserted ii) Slide screen into flap pocket in to bottom tube iv) Insert lockers (K1) used to locate bottom flap Figure 5a, Fabric Attached to Top and Bottom Tubes...
- Page 11 ELECTRIC ROLLERDOOR – J BRACKETS Installation Roll the screen material fully onto the top tube, we recommend the fabric rolls off the back of the top tube to minimise the gap between the fabric and building face. Tie the tubes together as shown in Figure 6. Rope to tie tubes together Figure 6, Roll Up Door Around Top Tube and Secure Insert motor assembly into drive end of top tube, and then attach the drive end...
- Page 12 ELECTRIC ROLLERDOOR – J BRACKETS Installation 7.1. Doors up to 5.0m wide, Figure 8a: Fasten the free end bracket (E1) to the holes drilled in building at free end, using the M8 fixings supplied. Push free end collar (E2) into the top tube at the free end.
- Page 13 ELECTRIC ROLLERDOOR – J BRACKETS Installation i) Insert safety spring (D1) into top tube Motor Wire iii) Route motor wire ii) Fasten brackets to building Figure 8b, Attaching Doors Over 5.5m Wide to Building Powering Motor Single Switch Control Following the Becker operation instructions, secure the junction box (R1), switch (P1) and wires to the building.
- Page 14 ELECTRIC ROLLERDOOR – J BRACKETS Installation Brown Black Figure 9a, Motor Left Brown Black Figure 9b, Motor Right -14-...
- Page 15 ELECTRIC ROLLERDOOR – J BRACKETS Installation Double Control Switch Secure the contactor box, secondary switches, and wires (P2) to the building. Ensure all wires exiting from the drive bracket and motor switches point down to form a drip-loop so that rain water cannot enter the motor or switches. To protect the circuit board we advise the contactor box is mounted inside the building with the glands face downwards.
- Page 16 ELECTRIC ROLLERDOOR – J BRACKETS Installation ATTENTION: For maximum protection of the circuit board inside the Contactor box, we advise this is mounted inside the building away from direct rainfall. If outside operation is required use the secondary switch for this location ‘J’...
- Page 17 ELECTRIC ROLLERDOOR – J BRACKETS Installation Securing Fabric 10. Lower your door fully, centralise the screen and secure each corner using 19mm self-drilling screws supplied (T1). It is important to tension sheet sideways before fixing to remove creases (Figure 11). iii) Secure corners of fabric, 4 locations i) Tension fabric...
- Page 18 ELECTRIC ROLLERDOOR – J BRACKETS Installation 11. Attach the company detail label centrally to the front of the bottom tube. Figure 12, Attaching Label Installing Motor Cowling (Standard) or Door Cowling (Optional) 12. Fix the cowling end (G1) to the motor bracket using the M8x20 set screws (Z1) and lock nuts (S1).
- Page 19 ELECTRIC ROLLERDOOR – J BRACKETS Installation 13. Door Cowling (Optional at extra cost) REF: PART DESCRIPTION 1.75M Lengths of Cowling 1 pr Cowling End M8x20 Hex bolt and Nut M4.8 x 8 St Steel Rivets / per join M5.5 x 19 Self Drilling Screws 5mm Drill for rivets (not shown) Figure 14, Door Cowling Assembly C1.
- Page 20 3) 1 x Declaration of Conformity (Installer Copy) – to be completed 4) A CE Label When CE marking a power operated Galebreaker product, it is vital to follow the steps outlined below: Install the product as per instructions, with no adaptations or modifications and complete of the Health and Safety Checklist in the Maintenance Log Book.
- Page 21 Installation Your customer must be given a copy of the completed ‘Maintenance Log Book’ along with the ‘Installation Instructions’ supplied by Galebreaker. These should be stored adjacent to the door controls for reference purposes. Finally, ask your customer to sign the ‘Declaration of Conformity’ (Installer Copy).
- Page 22 ELECTRIC ROLLERDOOR – J BRACKETS Operation and Maintenance OPERATION AND MAINTENANCE OF DOOR How to use your door From the open position, lower the bottom tube to beneath the ‘J’ brackets (M). Backwind the motor to raise the bottom tube into the cup of the brackets. Continue to operate the motor until the screen is taut and the motor cuts out.
- Page 23 Should Screen material be damaged, repair with special repair kit (code SPS-99) available from your Galebreaker dealer, importer or head office. Keep the instructions supplied for reference purposes. How to dismantle your door Follow the installation instructions in reverse order.
- Page 24 ELECTRIC ROLLERDOOR – J BRACKETS Appendix I – Spring Conversion LEFTHAND TO RIGHTHAND SAFETY SPRING CONVERSION LH = Drive bracket on the left with spring bracket on right For RH to LH conversion, follow instructions in reverse order -24-...
- Page 25 ELECTRIC ROLLERDOOR – J BRACKETS Appendix I – Spring Conversion -25-...
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