BAnff eProdigy series Assembly Manual

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Banff

ASSEMBLY MANUAL

eProdigy™

Table of Contents

Summary of Contents for BAnff eProdigy series

Page 1 Banff ASSEMBLY MANUAL eProdigy™...
Page 2: Table Of Contents
TABLE OF CONTENTS Assembly Introduction Handlebar + Stem Installation Front Fender + Light Installation Front Wheel Installation Pedals Installation General Warnings Pump Tires The Total Package About the Battery General Overview Maintenance Owner’s Identification Storage Charging and Handling Inserting and Removing Battery Charging Procedure Recommended Tools Checking State-of-Charge...
Page 3 Thank you for choosing eProdigy Bikes. It is our mission to provide you with the latest in electric propulsion technology, and inspire the joy of riding worldwide one cyclist at a time. Your Banff is designed with some of the most innovative industry thinking to provide you with the safest, most efficient and thrilling experience.
Page 4: General Warnings
GENERAL WARNING This manual contains numerous “cautions” and “warnings”, please pay attention to these as they directly impact either the proper use of the bicycle, avoiding potentially hazardous situations, or general safety. The WARNING labels must be paid special regard to, failure to do so may result in serious injury or death. WARNING indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
Page 5: The Total Package
THE TOTAL PACKAGE Check that your eProdigy package is correct, complete, and undamaged. Your eProdigy package should contain the following: eProdigy Bicycle frame with a Coaxial Bottom Bracket Motor™ installed Rear wheel Rear-rack battery mount with 2 keys installed Handlebars with control panel display throttle, shifter, and grips installed Front wheel with front Dynamo Hub installed...
Page 6 OWNER’S Each eProdigy bicycle frame, motor and battery has a unique serial number. The Bike Frame Serial Number Motor Serial Number and the Battery Serial Number can be seen as shown here. Write these numbers below to keep for future reference.
Page 7: Assembly
TOOLS Our very own eProdigy technical team recommends the following tools to assemble the Banff eBike and 6 Allen keys Phillips screw driver Crescent wrench and/or 10mm wrench 15mm Pedal wrench Bicycle grease WARNING Keep small parts away from children during...
Page 8 INSTALLATION Adjust stem to the Use a 6mm Allen key and bicycle grease desired height, then tighten the stem bolt Apply some bicycle grease on with a 6mm Allen key the stem bottom where it inserts into the fork WARNING minimum insertion mark on the stem must be below the top of the...
Page 9 Top View Make sure to align the stem with the front tire and ensure the stem bolt is secure WARNING Do not over tighten the stem bolt. Over tightening the stem bolt can damage the steering system and cause loss of control Note If necessary, re-adjust handlebar www.eProdigyBikes.com...
Page 10 INSTALLATION Loosely fasten the Use a 3mm Allen key, 5mm Allen key, Crescent wrench, a Phillips screw driver bolt and nut with a 5mm Allen key and a Front fender attaching hardware 10mm wrench has been pre-assembled onto the fork Place the fender in the fork.
Page 11 Fasten the head of your light to the light bracket Secure your light in between the bolt and the fender mount www.eProdigyBikes.com...
Page 12 Remove the pre-assembled bolt Align the fender stays to the bolt mounts on the fork Re-insert each bolt into the fork mounting holes and Note tighten securely using a The length of the fender stays can 4mm Allen key be adjusted here with a 2.5mm Allen key Note...
Page 13: Front Wheel Installation
FRONT WHEEL INSTALLATION Make sure the wheel is centered Use a 14mm wrench to the V-brake pads Place the wheel between the front fork and secure a nut to both sides of the thread with a 14mm wrench Note Front View consult your dealer for replacement brake pads as needed www.eProdigyBikes.com...
Page 14 Note Feel free to add more washers if needed washers on the inside of the fork to ensure it is centered www.eProdigyBikes.com FRONT WHEEL INSTALLATION...
Page 15 INSTALLATION Use 15mm pedal wrench, bicycle grease On the left side, * Each pedal is marked with a R or L to help make sure you are tighten pedal installing the correct side counter-clockwise On the drive side tighten pedal clockwise Apply grease onto the pedal threads www.eProdigyBikes.com...
Page 16: Pump Tires
PUMP UP TIRES Use a tire pump or a regulated air hose Apply grease evenly on Pump your tires to the optimal tire the seat post before the pressure; up to 50 PSI bike’s first ride Maintenance: pressure because all tires lose air slowly over time.
Page 17: About The Battery
The eProdigy Banff is proudly powered by Lithium Ion including, but not limited to opening the battery case. Battery damage due to user mishandling or neglect innovative, sustainable power technologies.
Page 18 When parked, remember to take the battery with you Inserting Jasper’s Rear-Rack battery to protect against theft. Our warranty does not cover place the battery onto the battery docking station lost or stolen batteries. WARNING gently glide the battery forward towards the battery eProdigy batteries should only be recharged with dock eProdigy chargers or power supplies.
Page 19: Charging Procedure
Removing Jasper’s Rear-Rack battery Charging Procedure connect the charger to the battery, ensure connections are secure display (no image shown) insert the charger cable into an AC outlet turn the key clockwise in the lock if the power plug is inserted without the battery pull the battery backwards by the handle at the end of the battery pack along the battery rail CAUTION...
Page 20 There are two components for the charging system; Note the charger and the cable connecting the charger to when the battery is fully charged, the voltage reading should be approximately 40 volts an AC socket. WARNING Do not leave a charging battery overnight or unattended, to avoid overheating.
Page 21 version 2015.05.05...