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ASME COMMERCIAL ELECTRIC WATER HEATER A Spanish language version of these instructions is available by contacting the company listed on the rating plate. La versión espãnola de estas instructiones se puede obtener al escribible a la fábrica cuyo nombre aparece en la placa de especificaciones.
You have just purchased one of the finest water heaters on the market today! This installation, operation and instruction manual will explain in detail the installation and maintenance of your new ASME Commercial Electric Water Heater. We strongly recommend that you contact a plumbing professional for the installation of this water heater.
GENERAL INFORMATION This electric w ater heater’ s design is certified by Underw riters Laboratories (UL) and listed in accordance w ith UL 1453. C-UL listed in accordance w ith Canadian National Standard C22.2, No. 110-M90. This w ater heater must be installed in accordance w ith local codes. In the absence of local codes, install this w ater heater in accordance w ith the latest edition of the National Electrical Code.
General Information continued- A sacrificial anode(s) is used to extend tank life. Removal of any anode, except for inspection and/or replacement, will nullify the warranty. In areas where water is unusually active, an odor may occur at the hot water faucet due to a reaction between the sacrificial anode and impurities in the water.
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Locating The Water Heater continued- Water heater corrosion and component failure can be caused by the heating and breakdow n of airborne chemical vapors. Examples of some typical compounds that are potentially corrosive are: spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, sw imming pool chemicals, calcium or sodium chloride, w axes and process chemicals.
Water Connections Note: Before proceeding with the installation, close the main water supply valve. After shutting the main w ater supply valve, open a faucet to relieve the w ater line pressure in order to prevent w ater from leaking out of the pipes w hile making the w ater connections to the w ater heater.
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Water Connections continued- WARNING For protection against excessive temperatures and pressure, install temperature and pressure protective equipment required by local codes, but not less than a combination temperature and pressure relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials, as meeting the Requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI...
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Water Connections continued- WARNING Hydrogen gas can be produced in the hot water system served by this water heater when there has been no usage for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable. Therefore, to reduce the risk of injury under these conditions, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance...
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Water Connections continued- Figure 2A (Dual Temperature System With Mixing Valve) 50A, 80A, 120A Figure 2B (Dual Temperature System With Mixing Valve) 6A, 12A, 20A, 30A, 40A...
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Water Connections continued- Figure 3A (Single Installation With Storage Tank Gravity Circulation) 50A, 80A, 120A Figure 3B (Single Installation With Storage Tank Gravity Circulation) 6A, 12A, 20A, 30A, 40A...
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Water Connections continued- Figure 4A (Dual Water Heater Installation) 50A, 80A, 120A Figure 4B (Dual Water Heater Installation) 6A, 12A, 20A, 30A, 40A...
Electrical Connections Before any electrical connections are attempted, be sure the w ater heater is full of w ater and that the manual shut-off valve in the cold w ater supply line is open. Heating elements, w hich have been energized for a very short period of time, can be damaged (burned-out) if they are not completely immersed in w ater.
GENERAL OPERATION Before closing the sw itch to allow electric current to flow to the w ater heater, make certain that the w ater heater is full of w ater and that the cold w ater inlet valve is open. Complete failure of the heating elements w ill result if they are not totally immersed in w ater at all times.
Thermostat adjustment continued- DANGER Hotter w ater increases the risk of scald injury. Scalding may occur w ithin five (5) seconds at a temperature setting of 140° F (60° C). To protect against hot w ater injury, install an anti-scald tempering valve in the w ater system.
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Maintenance continued- The follow ing maintenance should be performed by a qualified service technician at the minimum periodic intervals suggested below . In some installations, the maintenance interval may be more frequent depending on the amount of use and the operating conditions of the w ater heater. Regular inspection and maintenance of the w ater heater w ill help to insure safe and reliable operation.
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Maintenance continued- 7. If this w ater heater is equipped w ith fuses, before removing any fuse, disconnect the all pow er to the w ater heater. Open the control box door and replace fuses according to the size indicated on the w iring diagram affixed to the inside of the control box door.
SERVICING GUIDE This ‘‘ Servicing Guide‘‘ section of this Installation and Operation Installation manual is provided for the purpose of improving the effectiveness and the efficiency of servicing this w ater heater. This information is intended to assist qualified service personnel. Servicing of this w ater heater may require know ledge of electrical testing instruments.
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Servicing Guide continued- Certain other control components are available as ‘‘ Optional‘‘ . When these optional components are installed w ith the w ater heater, the control circuit w iring diagram accordingly w ill include these components. The optional equipment available from the manufacturer includes the follow ing: •...
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Servicing Guide continued- The follow ing unusual situations w ill give reason for the pressure controls to interrupt the electrical current to the coil of the contactor: • Upon installation or occasions of re-starting heater operation, if the inlet supply line is closed (i.e. a shut-off valve), the high pressure limit may be exceeded due to reasons of thermal expansion of the w ater.
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Servicing Guide continued- When installing the control refer to the direction of the arrow on the hex and insure that it is pointing upw ards. If it is not pointing upw ard, the control sw itch w ill not activate w hen the tank is refilled w ith w ater. Refer to Figure 7 for clarification.
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Servicing Guide continued- The follow ing unusual situations w ill give reason for the alarm to sound: • If a High Pressure Control is installed, upon installation of the w ater heater or occasions of re-starting w ater heater operation, if the inlet supply line is closed (i.e.
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Servicing Guide continued- Electrical Door Lock: An electrical door lock is offered in order to secure the access to the w ater heater control cabinet. This device w ill lock the control cabinet door w hen the 120VAC control circuit voltage is applied to it. Note: Once the door is opened, the w ater heater can be re-energized, if necessary, for service diagnosis.
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