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TreeGreen energyEGG Assembly Instructions Manual

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energyEGG Assembly
Instructions v6.0
Version
: v6.0
th
Date
: 4
TreeGreen Limited
Digital Enterprise Centre,
CBLZ Building,
190 Cathedral St
Glasgow,
G4 OND
Stuart Henderson
07941 222 437
stuart@treegreen.net
May 2012

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Summary of Contents for TreeGreen energyEGG

  • Page 1 Assembly Instructions v6.0 Version : v6.0 Date May 2012 TreeGreen Limited Digital Enterprise Centre, CBLZ Building, 190 Cathedral St Glasgow, G4 OND Stuart Henderson 07941 222 437 stuart@treegreen.net...

  • Page 2: Equipment Required

    1 x EG-002 : Front Case 1 x EG-004 : Rear Case 1 x EG-005 : Button 1 x EG-006 : Dial 1 x Lens 1 x PCB (Printed Circuit Board) 4 x Screws 1 x Compliance Label energyEGG Assembly Instructions...
  • Page 3 Assembly Instructions...
  • Page 4 Assembly Instructions...
  • Page 5 Assembly Instructions...
  • Page 6 Assembly Instructions...
  • Page 7 Insert Button (EG-005) into the slot at the top of the Main Base (EG-001) as shown in Figure 1a. The Button should slide into the ledge as shown in Figure Figure 1a - Insert Button in Main Base energyEGG Assembly Instructions...
  • Page 8 The Button should sit flush in the Main Base when inserted correctly. When inserted correclt, there should be no gap between the Button and Main Base (See Figure 1c). Figure 1c - There should be no gap between Button and Main Base energyEGG Assembly Instructions...
  • Page 9 The Button should also be flush and parallel with the top of the Main Base (See Figure 1d). Figure 1d – Button should fit into the Main Base and not be angled energyEGG Assembly Instructions...
  • Page 10 The first step of inserting the PCB is to tie a knot in the battery fly wire, around 5cm from the base of the PCB (see figure 2a) Figure 2a - Tie knot in the battery fly lead energyEGG Assembly Instructions...
  • Page 11 Ensure that the Pot on the PCB is in the right position (see Figure 2b). The pot should be slightly angled forward away from the PCB. Figure 2c highlights the correct and incorrect alignment for the Pot. Figure 2b - Pot Alignment Figure 2c – Correct and Incorrect Pot Alignment energyEGG Assembly Instructions...
  • Page 12 . Next, place the PCB down onto the Main Base ( ), aligning the four screw holes on the PCB with the screw bosses on the Main Base ( Figure 3a - Insert PCB onto Main Base energyEGG Assembly Instructions...
  • Page 13 Figure 3b - PCB should be flush with Main Base and aligned with Button The Button (EG-005) aligns with the red button on the PCB and should ‘click’ when depressed. Figure 3b shows the correct and incorrect alignment of the Button EG-005 to the PCB button. energyEGG Assembly Instructions...
  • Page 14 Step 4 : Insert Dial Before inserting the Dial in the Main Base, please ensure that the blue pot is pointing towards the ‘5’ setting on the Main Base (see Figure 4a). energyEGG Assembly Instructions...
  • Page 15 Dial (EG-006) should point to the 5 Minute setting on the Main Base (See Figure 4b). Figure 4b - Dial pointing towards the '5' minute setting When inserted correctly, the Dial should sit tight and flush to the Main Base. energyEGG Assembly Instructions...
  • Page 16 To do so, align the Lens so that chamfered corner is at the top right hand edge of the enclosure and clip into place (Figure 5a). Figure 5a - Ensure the chamfered edge of the Lens is at the top right corner energyEGG Assembly Instructions...
  • Page 17 The Lens should ‘click’ into place at each of the four areas highlighted in Figure 5b. Figure 5b - Lens should 'click' into place. With the Lens correctly attached to the Front Case, apply a small amount of adhesive to hold the lens firmly in place. energyEGG Assembly Instructions...
  • Page 18 - The Button (EG-005) should click when pressed and then return to its original position. - The Dial (Eg-006) should be able to rotate freely and click at each setting. - No components should be loose or rattle. Figure 5a - Attach Front Case to Main Base energyEGG Assembly Instructions...
  • Page 19 Step 6 : Insert Screws Whilst holding the assembled EGG together, fasten 4 screws into the back of the Main Base (EG-001) as shown in Figure 6a. Figure 6a - Screw Locations energyEGG Assembly Instructions...
  • Page 20 Now place the Compliance label in the recessed area on the Energy EGG as shown in Figure 6b. The Compliance label should not obstruct the 5 pinholes. The energyEGG is not shipped with the battery pre-installed, and as such, the Compliance Label must be visible to the user.
  • Page 21 Step 7 : Attach Rear Case energyEGG Assembly Instructions...
  • Page 22 Now attach the Rear Case (EG-004) to the assembled unit. Firstly, insert the upper clip of the Rear Case into the assembled unit, and then the rest of the case should clip into place (see Figure 7a). energyEGG Assembly Instructions...
  • Page 23 It should not be jammed. Testing the Dial - the dial should turn freely in the base, making a ‘click’ at each setting. Check the split lines - the gaps where components meet each other should be minimal and uniform. energyEGG Assembly Instructions...