ATI Technologies THRASHER LZ170-3A Owner's Manual
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ATI Technologies THRASHER LZ170-3A Owner's Manual

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READ THIS MANUAL CAREFULLY!
OWNERS MANUAL
THRASHER LZ170-3A

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David Kimberling
March 2, 2025

I want to know if AutoZone can order a key switch ignition for that four wheeler 200 fi manufactured date 12 2020

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Summary of Contents for ATI Technologies THRASHER LZ170-3A

  • Page 1 READ THIS MANUAL CAREFULLY! OWNERS MANUAL THRASHER LZ170-3A...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS LOCATION OF THE WARNING AND SPECIFICATION OF LABLES........1 -1 Front and rear brakes............5-3 Throttle lever..............5-3 Drive chain...............5-3 SAFETY INFORMATION............2-1 Tires...................5-3 Chassis fasteners..............5-5 DESCRIPTION..............3-1 Instrument, lights and switches........5-5 Left view................3-1 Right view................3-1 OPERATION...............6-1 Control and instruments............3-2 Starting a cold engine..........6-1 Starting a warm engine.............6-1 INSTRUMENT AND CONTROL Shifting................6 -2...
  • Page 3 WHAT TO DO IF..............7-19 WHAT TO DO..............7-19 Lubricating the upper and lower arm pivots..............8-19 PERIODIC MAINTENANCE AND Lubricating the steering shaft..........8-20 ADJUSTMENT..............8-1 Battery................8-20 Owner’s manual and tool kit..........8-2 Replacing the fuse...............8-22 Periodic maintenance chart for Replacing a headlight bulb...........8-23 the emission control system..........8-3 Adjusting a headlight beam..........8-24 General maintenance and...

  • Page 4: Location Of The Warning And Specification Of Lables

    LOCATION OF THE WARNING AND SPECIFICATION LABLES Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label become difficult to read or comes off, request a replacement label from your dealer.
  • Page 5 Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model.
  • Page 6 NEVER operate this ATV if you are under age of ALWAYS use an approved helmet and Protective gear Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER use on paved roads. NEVER carry passengers.

  • Page 7: Safety Information

    ● Never operate an ATV without wearing an approved motor- SAFETY INFORMATION cycle helmet that fits properly. You should also wear eye AN ATV IS NOT A TOY AND CAN BE HAZARD- protection(goggles or face shield), gloves, boots, a long- OUS TO OPERATE.
  • Page 8 larger hills. ● Never attempt to operate over large obstacles, such as large ● Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before rocks or fallen trees. Always follow proper procedures when you start up any hill.
  • Page 9 WARNING WARNING Avoid Carbon Monoxide Poisoning When transporting the ATV in another vehicle, be sure it is kept upright and that the fuel cock is in the “OFF” All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide cause headaches, position.

  • Page 10: Description

    DESCRIPTION Left view Right view 1. Owner’s tool kit 1. Spark plug 2. Air filter 2. Fuse 3. Battery 4. Fuel tank cap 5. Engine oil filter cap 6. Hand shift lever...

  • Page 11: Control And Instruments

    Controls and instruments 1. Rear brake lever 2. Handlebar switches 3. Rear brake fluid reservoir 4. Main switch 5. Throttle lever 6. Front brake lever The ATV you have purchased may differ slightly from the figures shown in this manual.

  • Page 12: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Indicator light MAIN SWITCH The positions of the main switch are as follows: All electrical systems are supplied with power. The headlights and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed. 1.

  • Page 13: Handlebar Switches

    Handlebar switches engine will not start or run when this switch is set to “ ”. Start switch “ ” Push this switch to crank the engine with the starter. See the starting instructions prior to starting the engine. Light beam switch “ ”...

  • Page 14: Throttle Lever

    Throttle lever Speed limiter Once the engine is running, pushing the throttle lever Your ATV is equipped with an adjustable speed limiter. will increase the engine speed. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to maximum. Regulated the speed of the ATV by varying the throttle position.

  • Page 15: Front Brake Lever

    Front brake lever The front brake lever is located at the right handlebar grip. To apply the front brake, pull the brake lever toward the handle grip. 1. Locknut 2. Adjusting screw 3. No more than 12 mm(0.47 in) 1. Front brake lever...

  • Page 16: Rear Brake Lever

    Rear brake lever Hand Shift lever The rear brake lever is located at the left handlebar grip. To The ATV equipped with only 1 forward speed. You can use apply the rear brake, pull the brake lever toward the handle grip. the hand shift pedal to apply forward or reverse gear.

  • Page 17: Fuel Tank Cap

    water heaters and clothes dryers. 2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Fuel tank cap Stop filling when the fuel reaches the bottom of the filter Remove the fuel tank cap by turning it counter-clockwise.

  • Page 18: Seat

    rings, as well as to the exhaust system. Seat To install the seat Insert the projections on the front of the seat into To remove the seat Insert your hand between the rear of the seat and the seat holders and push down on the seat at the the rear fender, pull the seat lock lever upward and rear.

  • Page 19: Pre-Operation Checks

    PRE-OPERATION CHECKS Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s Manual. WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
  • Page 20 ITEM ROUTINE ● Check operation. If soft or spongy, have a dealer bleed hydraulic system. ● Check brake pads for water, and replace if necessary. ● Check brake fluid level in reservoir, and add specified brake fluid to Rear brake specified level if necessary.

  • Page 21: Fuel

    FUEL Brake operation Make sure that there is sufficient fuel in the tank. Test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, check Engine oil Make sure that the engine oil is at the specified level.
  • Page 22 Set tire Pressures to the following specifications: Tire wear limit When the tire groove decreases to 3 mm (0.12 in) Recommended tire pressure: due to wear, replace the tire. Front 27.5 kPa (0.275 kgf/cm²， 4.0 psi) Rear 27.5 kPa (0.275 kgf/cm²， 4.0 psi) Minimum tire pressure: Front 24.5 kPa (0.245 kgf/cm²，...

  • Page 23: Chassis Fasteners

    After extensive tests, only the tires listed below have Aftermarket tires and rims been approved for this model. The tires and rims that came with your ATV were designed to match the performance capabilities Front: and to provide the best combination of handling, Size: braking, and comfort.

  • Page 24: Operation

    OPERATION come on, have a dealer check the electrical circuit. Read the owner’s Manual carefully before riding the ATV. If there is a control or function you do not understand, This model is equipped with an ignition circuit cut off system. ask your dealer.

  • Page 25: Shifting

    Shifting WARNING! Opening the throttle abruptly This ATV has 1-speed forward transmission. or too quickly could make the ATV wheelie, which To shift into neutral position, shift the hand shift lever to would increase the change of an accident, including N position, to shift into reverse position, shift the hand shift an overturn.

  • Page 26: Engine Break-In

    Engine break-in NOTICE If any engine trouble should occur during the engine ● For ATVs equipped with an odometer or an hour meter, break-in period, immediately have a dealer check the ATV. follow the figures given in km (mi) or the figures given in hours.

  • Page 27: Accessories And Loading

    accessory or operating an ATV which has accessories. ● Accessories should be rigidly and securely mounted. An accessory which can shift position or come off while you are riding could affect your ability to control the ATV. ● Do not mount an accessory where it could interfere with your ability to control the ATV.
  • Page 28 ● Never exceed the weight limits shown. An over- loaded ATV can be unstable. MAXIMUM LOADING LIMIT ATV loading limit (total weight of rider, cargo, accessories, and tongue): 100kg ● If you are carrying cargo and towing a trailer, include the tongue weight in the maximum ATV load limit.

  • Page 29: Riding Your Atv

    RIDING YOUR ATV...

  • Page 30: Getting To Know Your Atv

    GETTING TO KNOW YOUR ATV RIDE WITH CARE AND GOOD JUDGMENT This ATV is intended for recreational use by experienced Get training if you are inexperienced. operations only. This section, Riding your ATV, provides general ATV riding instructions for recreational riding. WARNING The skills and techniques described in this section, however, ●...
  • Page 31 Riding your ATV requires skills acquired through practice over a period of time. Do not attempt to operate at maximum performance until you are totally familiar with the ATV’s handing and performance characteristics. Take the time to learn the basic techniques well before attempting more difficult maneuvers.
  • Page 32 Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. WARNING! Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
  • Page 33 WARNING! Failure to inspect Do not operate after or while consuming alcohol or drugs. The operator’s performance capability is reduced by the the ATV before operating it and to maintain it influence of alcohol or drugs. Consuming alcohol or drugs properly increases the possibility of an accident could seriously affect your judgment, cause you to react more or equipment damage.
  • Page 34 Use extreme caution when towing or carrying a load on inclines. ● Turn gradually and go slowly. During operation Always keep your feet on the footrest during operation; As originally equipped, this ATV is not designed to otherwise, they may contact the rear wheels. carry cargo or tow a trailer.
  • Page 35 WARNING! Operating this ATV with improper Avoid wheelies and jumping. modification may cause changes in handling WARNING! which in some situations could lead to an accident. Attempting wheelies, jumps, and other stunts Exhaust system increase the chance of an accident, including an overturn.

  • Page 36: Be Careful Where You Ride

    To prevent burns, avoid touching the exhaust system. BE CAREFUL WHERE YOU RIDE Park the ATV in a place where pedestrians or children are This ATV is designed for use on paved surfaces only. not likely to touch it. WARNING! Paved surfaces may seriously affect handling and control of the ATV, and may cause the ATV to go out of control.
  • Page 37 WARNING! The ATV could go out of control if you do not have enough time to react to hidden rocks, bumps, or holes. Go slowly and be extra careful when Watch carefully for other vehicles. Make sure you know operating on unfamiliar terrain. Always be alert to changing your country’s laws and regulations before you ride on terrain conditions when operating the ATV.
  • Page 38 Do not ride in areas posted “no trespassing”. When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO Do not ride on private properly without getting permission. NOT use the flag pole bracket as a trailer hitch.

  • Page 39: Turning Your Atv

    Select a large, flat, unpaved area to become familiar with sufficiently slowed before engaging a lower gear. Improper use your ATV. Make sure that this area is free of obstacles and of the brakes or shifting can cause the tires to lose traction, other riders.

  • Page 40: Climbing Uphill

    gradually let off on the throttle and steer to the outside of the turn to avoid tipping over. Remember: Avoid higher speeds until you are thoroughly familiar with the operation of your ATV. CLIMBING UPHILL WARNING Climbing hills improperly can cause overturns or loss of control.
  • Page 41 side of the ATV. before attempting any hill. In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control. It is important when climbing a hill to make sure that you weight is transferred forward on the ATV.This can be accomplished by leaning forward and, on steeper inclines, standing on the footrests and leaning forward over the handlebars.

  • Page 42: Riding Downhill

    WARNING! Stalling, rolling backwards or RIDING DOWNHILL improperly dismounting while climbing a hill could result in ATV overturning. If you cannot control the WARNING ATV, dismount immediately on the uphill side. Going down a hill improperly could cause overturn or loss of control.

  • Page 43: Crossing A Slope

    Use caution while descending a hill with loose or slippery CROSSING A SLOPE surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also WARNING cause a loss of traction. Gradually apply only the rear brake. Improperly crossing hills or turning on hills could cause lose of control or cause the ATV to overturn.

  • Page 44: Crossing Through Shallow Water

    downhill direction if there are no obstacles in your path. CROSSING THROUGH SHALLOW WATER As you regain proper balance, gradually steer again in WARNING the direction you wish to travel. Operating this vehicle through deep pr fast-flowing water can lead to loss of control or an overturn. To reduce your risk of drowning or other injuries, use care when crossing through water.
  • Page 45 Test your brakes after leaving the water. If necessary, Wash the ATV in fresh water if it has been operated in salt apply them several times to let friction dry out the linings. Water or muddy conditions. Do not continue to ride your ATV without verifying that you have regained proper braking ability.

  • Page 46: Riding Over Rough Terrain

    RIDING OVER ROUGH TERRAIN reduce the chance of skidding or sliding out of control. Care should be used when riding on loose or slippery WARNING surfaces since the ATV may slide. If unexpected and uncorrected, sliding could lead to an accident. Riding improperly over obstacles could cause loss To reduce the tendency for the front wheels to slide in of control or a collision.

  • Page 47: What To Do If

    Lean more into the turn to regain balance. If necessary, gradually let off the throttle and/or steer to the outside of the turn. ● If your ATV starts to slide sideways: Steer in the direction of the slide if you have the room. Applying the brakes or accelerating is not recommended until you have corrected the slide.

  • Page 49: Periodic Maintenance And Adjustment

    PERIODIC MAINTENANCE AND ADJUSTMENT WARNING Brake discs, calipers, drums, and linings can become very Periodic inspection, adjustment, and lubrication will keep hot during use. To avoid possible burns, let brake your vehicle in the safest and most efficient condition components cool before touching them. possible.

  • Page 50: Owner's Manual And Tool Kit

    Owner’s manual and tool kit If you do not have the tools or experience required Be sure to put this owner’s manual in the manual for a particular job, have a dealer perform it for you. box and the owner’s tool kit under the seat. 1.

  • Page 51: Periodic Maintenance Chart For The Emission Control System

    Periodic maintenance chart for the emission control system ● For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals. ● For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed.

  • Page 52: General Maintenance And Lubrication Chart

    General maintenance and lubrication chart ● For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals. ● For ATVs equipped with an odometer or an hour meter, Follow the km (mi) or hours maintenance intervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed.
  • Page 53 Whichever INITAL EVERY comes first month CHECK OR ITEM 1300 2500 2500 5000 MAINTENANCE JOB (mi) (200) (800) (1600) (1600) (3200) hours ● Check for cracks or other damage, and replace if √ √ √ √ Brake hoses necessary. ● Replace Every 4 years ●...
  • Page 54 Whichever INITAL EVERY comes first CHECK OR month ITEM MAINTENANCE 1300 2500 2500 5000 (mi) (200) (800) (1600) (1600) (3200) hours ● Make sure that all nuts, bolts, and screws are properly √ √ √ √ √ Chassis feasters tightened. ●...

  • Page 55: Checking The Spark Plug

    areas, or will cause any spark plug to slowly erode, the spark at full-throttle. plug should be removed and checked in accordance ● Hydraulic brake service with the periodic maintenance and lubrication chart. Regularly check and, if necessary, correct the brake fluid. In addition, the condition of the spark plug can reveal the condition of the engine.

  • Page 56: Engine Oil

    center electrode of the spark plug is a medi- 1. Spark plug gap um-to-light tan (the ideal color when the ATV Spark plug gap: is ridden normally). 0.6-0.7mm (0.024-0.028 in) If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself.
  • Page 57 addition, the oil must be changed and the oil filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the ATV on a level surface. 2. Check the engine oil level on a cold engine. If the engine was started before checking the oil level, be sure to warm up the engine sufficiently, and then wait at least ten minutes until the oil settles for an accurate reading.

  • Page 58: Cleaning The Air Filter Element

    1. Place the ATV on a level surface. 2. Start the engine, warm it up for several minutes, and then turn it off. Be sure to wipe off spilled oil on any parts after the engine and 3. Place an oil pan under the engine to collect the used oil. exhaust system have cooled down.
  • Page 59 The sponge material should be wet but not dripping. 6. Insert the air filter element into the air filter case, and then tighten the bolt. NOTICE: Make sure that the air filter element is properly seated in the air filter case. Never operate the engine with the air filter element removed.

  • Page 60: Adjusting The Engine Idling Speed

    the necessary professional knowledge and experience. The adjustment described in the following section, however, may be performed by the owner as part of routine maintenance. If the specified idling speed cannot be obtained as described above, have a dealer make the adjustment. NOTICE Adjusting the throttle level free play The carburetor has been set and extensively tested at the...

  • Page 61: Valve Clearance

    Brakes Replacement of the brake components requires professional knowledge. Brake service should be performed by a dealer. WARNING Operating with improperly serviced or adjusted brakes could lead to a loss in braking ability and an accident. Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 62: Checking The Brake Fluid Level

    Checking the brake fluid level WARNING Before riding, check that the brake fluid is above the minimum Improper maintenance can result in loss of braking ability. level mark. Check the brake fluid level with the top of the Observe these precautions: reservoir level.

  • Page 63: Changing The Brake Fluid

    Changing the brake fluid Drive chain slack Have a dealer change the brake fluid at the intervals specified in The drive chain slack should be checked before each ride and the TIP after the periodic maintenance and lubrication chart. In adjusted if necessary.
  • Page 64 1. Drive chain slack 1. Rear wheel axle pinch bolt 3. If the drive chain slack is incorrect, adjust it as follows. 4. Shift the transmission into neutral. 5. To tighten the drive chain, push the ATV backward. To loosen the drive chain, push the ATV forward. NOTICE: To adjust the drive chain slack 1.

  • Page 65: Lubricating The Drive Chain

    Lubricating the drive chain WARNING ● Inspect cables frequently and replace if damaged. The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, Corrosion can result when the cable sheaths become otherwise it will quickly wear out, especially when riding in dusty damaged, and cables can also become frayed or kinked, or wet areas.

  • Page 66: Checking The Hand Shift Lever

    Front brake lever Checking the Hand shift lever The operation of the shift lever should be checked before each ride. If operation is not smooth, have a dealer check the vehicle. Checking the wheel hub bearings The front and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 67: Lubricating The Swingarm Pivots

    Left side Lubricating the swing arm pivots The swing arm pivots must be lubricated by a dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Upper grease nipple 2. Lower grease nipple Right side Lubricating the upper and lower arm pivots The upper and lower arm pivots must be lubricated at The intervals specified in the periodic maintenance and lubrication chart.

  • Page 68: Lubricating The Steering Shaft

    cigarettes or other sources of ignition away. Ventilate when 2. Lower grease nipple charging or using in an enclosed space. Lubricating the steering shaft KEEP OUT OF REACH OF CHILDREN. The steering shaft must be lubricated by a dealer at the intervals NOTICE specified in the periodic maintenance and lubrication chart.
  • Page 69 positive lead. To store the battery ● If the ATV will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. ● If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.

  • Page 70: Replacing The Fuse

    1. Negative battery lead (black) 1. Fuse Positive battery lead (red) 2. Spare fuse 3. Install the battery holding plate by installing the bolts, and If the fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off all electrical circuits. then hook the band to secure the owner’s tool kit.

  • Page 71: Replacing A Headlight Bulb

    2. Disconnect the headlight coupler. Specified fuse： 3. Remove the headlight bulb holder cover. Fuse： 10.0 A 3. Turn the key to “ON” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a dealer check the electrical system.

  • Page 72: Adjusting A Headlight Beam

    Headlight bulb holder Do not touch the glass part of the bulb. 5. Place a new headlight bulb into position. 6. Install the headlight bulb holder by pushing it in and turning it clockwise. NOTICE: Do not touch the glass part of the headlight 7.

  • Page 73: Relacing The Tail/Brake Light Bulb

    Front 1. Headlight beam adjusting bolt 1. Wheel nut Rear Replacing the tail/brake light bulb If the tail/brake light bulb burns out, have a dealer replace it. Removing a wheel 1. Place the ATV on a level surface. 2. Loosen the wheel nuts. 3.

  • Page 74: Troubleshooting

    Installing a wheel Troubleshooting 1. Place the ATV on a level surfaces. Although the ATVs receive a thorough inspection before 2. Install the wheel and nuts. shipment from the factory, trouble may occur during operation. 3. Lower the ATV to the ground. Any problem in the fuel, compression, or ignition systems, for 4.Tighten the wheel nuts to the specified torques.

  • Page 75: Troubleshooting Chart

    Troubleshooting chart 1. Fuel Check the compression. There is enough fuel. Check the fuel level in the enough fuel. fuel tank. The engine does not start. There is no fuel. Supply fuel. Check the compression. 2. Compression Check the ignition. There is compression.

  • Page 76: Cleaning And Storage

    CLEANING AND STORAGE Cleaning Frequent, thorough cleaning of your ATV will not only enhance Seepage and deterioration of wheel bearings, brakes, its appearance but will improve its general performance and transmission seals and electrical devices. Many extend the useful life of many components. expensive repair bills have resulted from improper 1.

  • Page 77: Storage

    Storage 5. Perform the following steps to protect the cylinder, piston Short-term rings,etc. from corrosion. Always store your ATV in a cool, dry place and, if necessary, a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine oil into the spark plug protect it against dust with a porous cover.

  • Page 78: Specifications

    SPECIFICATIONS JN1P63QMK L×W×H 1625×1060×1065mm Engine type Wheelbase 1110±20mm single cylinder, Engine model Front wheelbase 820mm 4-stoke, oil-cooled,CVT Rear wheelbase 810mm JUNENG Manufacturer Ground clearance 130±15mm 62.5 x 57.4mm Cylinder bore×stroke Seat height 790±15 mm 177.3ml Displacement Chassis clearance 225mm 10:1 Compression ratio Handle height 1000mm...
  • Page 79 Start Electric start Ignition Carburetor PD27 Spark plug M10×1, A7RTC Battery 12V7HA Front lamp bulb 12V18-18W Max speed 65km/h Start ability ≥60% Front Brake ability ≥55% Rear ≤20% Front Brake balance ≤24% Rear Climb ability 21° ≥18° Parking ability ≤3.8 CO(%) Exhaust ≤800...

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