Dane Technologies SmartKART 120-052 Service Manual
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Dane Technologies SmartKART 120-052 Service Manual

Smartkart series electric utility machine
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SmartKART Series
Dane Technologies, Inc.
7105 Northland Terrace
Minneapolis, MN 55428
Part No. 970-032 Rev A
Service Manual
SmartKART
Electric Utility Machine
Manufactured by:
Phone:
Toll Free:
1-888-544-7779
Fax:
www.danetechnologies.com
Rev. Date: 1/20/09
763-544-7779
763-544-4234

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Do you have a question about the SmartKART 120-052 and is the answer not in the manual?

Questions and answers

PML Alain
May 21, 2025

7 blinking lights means

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1 comments:
Mr. Anderson
May 24, 2025

7 blinking lights on the Dane Technologies SmartKART 120-052 indicate a potentiometer fault. This is related to the potentiometer signals: Pot High (Pin 1), Pot Wiper (Pin 2), and Pot Ground (Pin 3). The fault could be due to incorrect voltage or resistance values between these pins.

This answer is automatically generated

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Summary of Contents for Dane Technologies SmartKART 120-052

  • Page 1 SmartKART Series Service Manual SmartKART Electric Utility Machine Manufactured by: Dane Technologies, Inc. Phone: 763-544-7779 7105 Northland Terrace Toll Free: 1-888-544-7779 Minneapolis, MN 55428 Fax: 763-544-4234 www.danetechnologies.com Part No. 970-032 Rev A Rev. Date: 1/20/09...

  • Page 2: Smartkart Troubleshooting

    Table of Contents Topic Section • SmartKART Operating Instructions And Diagrams • SmartKART Troubleshooting • SmartKART Service Bulletins • SmartKART Exploded View Diagrams • SmartKART Parts Order Information...
  • Page 3 Dane SmartKART OWNER’S MANUAL OPERATING INSTRUCTIONS SmartKART Electric Utility Machine Manufactured by: Dane Technologies, Inc. Phone: 763-544-7779 7105 Northland Terrace Toll Free: 1-888-544-7779 Minneapolis, MN 55428 Fax: 763-544-4234 www.danetechnologies.com Part No. 970-031 Rev A Rev. Date: 1/20/09...
  • Page 4 Dane SmartKART INTRODUCTION Thank you for purchasing the Dane Technologies SmartKART. With proper operation and maintenance, the SmartKART will provide years of dependable service. This manual contains information, which will assist in the training, operation and maintenance of the SmartKART. Please read it thoroughly and review it regularly.

  • Page 5: Table Of Contents

    OPERATION OF THE SmartKART ................... 19 BATTERY CHARGING ......................20 SmartKART MAINTENANCE....................22 TECHNICAL SPECIFICATIONS ....................24 SmartKART WARRANTY ......................25 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 6: Smartkart Warnings And Safety Notes

    11) The batteries do not require regular maintenance. 12) Improper use and operation of the SmartKART may void the warranty. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 7 CAUTION: Turning the SmartKART off using the “On/Off while in motion will bring the SmartKART to an abrupt stop. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 8: Smartkart Labels

    SmartKART LABELS Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 9 120-068 334(2), 500-335 500-040, 500-143, 500-144, 500-145, 500-147, 500-150, 500-151, 500-170, 500-252, 500- 120-081 335(2) Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 10: Smartkart Label Locations

    SmartKART LABEL LOCATIONS Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 11 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 12 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 13 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 14: Smartkart - Top View

    SmartKART – TOP VIEW SmartKART – SIDE VIEW (Arms Optional) Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 15: Smartkart - Iso View

    SmartKART – ISO VIEW TILLER HANDLE AND THROTTLE CONTROL Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 16: Smartkart - Rear View

    SmartKART – REAR VIEW (Arms Optional) Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 17: Smartkart - Iso View

    SmartKART – ISO VIEW Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 18: Orientation To The Smartkart

    Manually Moving the SmartKART To move by hand, empty all materials from the basket. Lift front of machine by pulling up on the basket. Pull entire machine to desired location. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 19: Operation Of The Smartkart

    For operations questions, 8AM-6PM EST Monday- Friday, call the Dane SmartKART Service Line at 888-544-7779 or contact your local service representative. Please reference your serial number when calling. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 20: Battery Charging

    *CC Mode - Constant Current Charge *CV Mode - Constant Voltage Charge NOTE: Charge batteries whenever SmartKART is not in use. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 21 10. Do not disassemble charger! 11. To reduce risk of electric shock, unplug charger from AC mains and battery outlet before attempting any maintenance or cleaning. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 22: Smartkart Maintenance

    Check the SmartKART daily for safe operation: Routine maintenance should only be performed by those permitted by federal and state regulations. Repairs should only be completed by Dane Technologies or an authorized service technician. Batteries: Recharge to a full charge after each day's usage or when not in use.
  • Page 23 If the SmartKART malfunctions in any way, turn it off and tag the machine "DO NOT USE". Remove the optional key (if present). Immediately report the malfunction to the appropriate supervisor as well as Dane Technologies. Do not use the SmartKART until an authorized service technician has repaired it.

  • Page 24: Technical Specifications

    (6 A max for XD model) Speed ................Forward 0 – 3.0 MPH max. Reverse 0 – 2.0 MPH max. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 25: Smartkart Warranty

    UPS standard ground rates. 2) LABOR – Limited Warranty Dane Technologies will cover labor charges for work performed in the field for one (1) year from date of shipment as a result of defects in materials or workmanship. Charges incurred for resetting circuit breakers, replacing seat, armrests, or failure to change and maintain batteries in the SmartKART are exempt.
  • Page 26 TILLER HEAD ASSEMBLY AND WIRING................28 SmartKART TEST POINTS......................29 SmartKART CONTROLLER STATUS INDICATOR..............30 BATTERY CHARGER ........................ 32 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 27: Smartkart Troubleshooting Guide

    FWD. Or REV. P1-6 RED or P1-14 WHITE (OPEN) NOTE: * Controller may be defective (there are no serviceable parts in the controller) Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 28: Tiller Head Assembly And Wiring

    Original Style Potentiometer Throttle Control Potentiometer Status Indicator On/Off Switch Horn Switch Horn New Style Potentiometer Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 29: Smartkart Test Points

    Seat/Charger Continuous flash 1/sec., Drive forward and reverse Motor RED/BLK 2 flashes, close to 0ohms is normal Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 30: Smartkart Controller Status Indicator

    10 Flashes An excessive voltage has been applied to the controller. This is usually caused by a poor battery connection. Check the battery connections should be over 38VDC. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 31 Note: 2 quick flashes then a pause then continuous flashes 1) Motor leads Red/Black are more than 8 ohms. a. Bad motor crimp. 2) Bad charger or low batteries. Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 32: Battery Charger

    2 to Stage 4. LED Status Lights Standard Model Charger (4A Max output) XD Model Charger (6A Max output) Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 33 DANE TECHNOLOGIES Service Bulletins — SmartKART No Service Bulletins as of January 20, 2009 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 34 700-204 CONTROLLER/MOTOR HARNESS ................63 700-205 TILLER HEAD HARNESS ................... 64 700-206 POWER HARNESS ....................... 65 910-008 SmartKART POTENTIOMETER SETTING INSTRUCTIONS ........66 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...

  • Page 35: 120-036 Smartkart 24V, Dane

    120-036 SmartKART 24V, DANE Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 36: 120-042 Smartkart 24V, Target

    120-042 SmartKART 24V, TARGET Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 37: 120-052 Smartkart 24V, Dane

    120-052 SmartKART 24V, DANE Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 38: 120-053 Smartkart 24V, Dane

    120-053 SmartKART 24V, DANE Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 39: 120-055 Smartkart 24V, Target

    120-055 SmartKART 24V, TARGET Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 40: 120-067 Smartkart Xd - Red Cover, Std Basket

    120-067 SmartKART XD - RED COVER, STD BASKET Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 41: 120-068 Smartkart Xd - Red Cover, Large Basket

    120-068 SmartKART XD - RED COVER, LARGE BASKET Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 42: 120-081 Smartkart, Target Ske

    120-081 SmartKART, TARGET SKE Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 43: 150-027 Smartkart, 24V W/Basket

    150-027 SmartKART, 24V W/BASKET Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 44 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 45 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 46: 150-031 Smartkart Dane Red Rear Cover

    150-031 SmartKART DANE RED REAR COVER Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 47 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 48 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 49: 150-038 Smartkart 24V W/Basket

    150-038 SmartKART 24V W/BASKET Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 50 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 51 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 52: 150-041 Smartkart Dane Red Rear Cover

    150-041 SmartKART DANE RED REAR COVER Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 53 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 54 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 55: 100-197 Asm, Yoke And Motor

    100-197 ASM, YOKE AND MOTOR Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 56: 100-203 Assembly, Tiller

    100-203 ASSEMBLY, TILLER Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 57: 110-078 Kit, Smartkart Horn/Harness

    110-078 KIT, SmartKART HORN/HARNESS Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 58: 110-092 Kit, Smartkart Pot And Spring Replacement

    110-092 KIT, SmartKART POT AND SPRING REPLACEMENT Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 59 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 60: 430-081 Steering Bearing Headset

    430-081 STEERING BEARING HEADSET Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 61: 680-039 Wiring Diagram

    680-039 WIRING DIAGRAM Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 62: 680-042 Wiring Diagram

    680-042 WIRING DIAGRAM Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 63: 700-204 Controller/Motor Harness

    700-204 CONTROLLER/MOTOR HARNESS Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 64: 700-205 Tiller Head Harness

    700-205 TILLER HEAD HARNESS Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 65: 700-206 Power Harness

    700-206 POWER HARNESS Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

  • Page 66: 910-008 Smartkart Potentiometer Setting Instructions

    910-008 SmartKART POTENTIOMETER SETTING INSTRUCTIONS Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 67 Table of Contents PARTS NEEDED TO SERVICE THE SmartKART..............68 COMPLETE PARTS LIST FOR THE SmartKART..............69 SmartKART TOOLS ........................71 Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com...
  • Page 68 700-205...........TILLER HEAD HARNESS 700-206...........HARNESS POWER 700-207...........HARNESS STATIC DISCHARGE 700-222...........POWER CORD 810-039...........CHARGER, 24V 4A 810-038...........CHARGER, 24V 6A Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 69 COMPLETE PARTS LIST FOR THE SmartKART This is a complete parts list of items that can be acquired from Dane Technologies by a service provider. PART #: DESCRIPTION: 100-194...........CONTROLLER 24V 100-197...........ASM YOKE AND MOTOR 100-203...........TILLER ASSEMBLY 110-092...........KIT, POTENTIOMETER AND SPRING REPLACEMENT 110-108...........KIT, POTENTIOMETER W/ HARNESS...
  • Page 70 700-206...........HARNESS BATTERY SEAT 700-207...........HARNESS STATIC DISCHARGE 700-222...........SmartKART POWER CORD 810-039...........CHARGER, 24V 4A 810-038...........CHARGER, 24V 6A Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 71 TILLER ARM TO MOTOR, MOTOR PHILIPS SCREW DRIVER TILLER AND CONTROL COVERS 1/16” MOLEX EXTRACTOR PART # 11-03-0002 P2 AND P3 MOLEX MOLEX EXTRACTOR PART # 11-03-0044 P1 Dane Technologies Fastener Torque Chart Grade 1 Grade 5 Grade 8 Torque Torque Torque Size...
  • Page 72 Please feel free to call or e-mail me at any time with questions or comments. Sincerely, Ken Guzel Vice President-Service 888-544-7779, Ext 4436 keng@danetechnologies.com Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...
  • Page 73 Also include the serial number of the SmartKART. 3. Dane Technologies will ship a replacement part and invoice you for it. Along with the part, you will receive a RMA Number, authorizing the return of the item under warranty.
  • Page 74 Check brake move forward/backwards 2” (normal) Operation test forward/ backwards motion Any other problems: ______________________________________________________________________ ______________________________________________________________________ Comments: ______________________________________________________________________ ______________________________________________________________________ Dane Technologies, Inc. SmartKART Series Service Manual 7105 Northland Terrace Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234 www.danetechnologies.com 970-032 Rev. A 1/20/09...

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