Summary of Contents for Huck 2022 Series
- Page 1 NSTRUCTION ANUAL 2022 & ERT9 SERIES NEUDRAULIC NSTALLATION OOLS ODELS 07-09-2013 HK1021...
- Page 2 2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021)
- Page 3 ® Loctite 243 Threadlocker is available for purchase from HUCK in a .5 mL tube as part number 508567. Locite is a registered trademark of Henkel Corporation, U.S.A. Vibra-Tite is a registered trademark of ND Industries, Inc. USA. For more informa on or to order, please contact your local distributor or call direct:...
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Page 5: Table Of Contents
2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) ONTENTS ONTENTS EU D ....... . .2 ECLARATION OF ONFORMITY . -
Page 6: Safety
Huck equipment. V. ACCESSORIES HAZARDS: 2. Huck equipment must be maintained in a safe working condition at all 1. Disconnect tool from energy supply before changing inserted tool or times. Tools and hoses should be inspected at the beginning of each accessory. -
Page 7: Specifications
2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) PECIFICATIONS PECIFICATIONS POWER SOURCE: CAPACITY: 90psi MAX shop air 3477 lbs (15.5 kN) @ 90psi 1.58 ø 3.87 (6.2 BAR) MAX AIR PRESSURE: STROKE: 90 psi (6.2 BAR) 1.026 in (2.61 cm) MAX FLOW RATE: WEIGHT: 8.5 scfm (241 l/m) -
Page 8: Rinciple Of Peration
CAUTION: Do not use TEFLON tape on Air quick disconnect fittings and air hoses are not threads. Use TEFLON in stick form only. available from Huck International, Inc. (Huck P/N 503237) On old style nose assemblies with lock collars, VIBRA‐... -
Page 9: Operating Instructions
2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) PERATING NSTRUCTIONS PERATING NSTRUCTIONS NOTE: 2O22V and 2022VL are sold with the ribbed vacuum WARNINGS: Inspect tool for damage or wear before control ON/OFF slide in the forward or OFF position. See Figure each use. -
Page 10: Disassembly
2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) ISASSEMBLY NSTRUCTIONS MODELS ISASSEMBLY NSTRUCTIONS MODELS WARNING: Be sure air hose is disconnected 9. To remove air piston from cylinder, remove Lock from tool before cleaning, or performing Nut with vise grips. Remove Quad Ring. maintenance. - Page 11 2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) ISASSEMBLY MODELS ISASSEMBLY MODELS continued continued HEAD/HANDLE: Allow clearance, with stand-off, for piston as it leaves the tool. 15. (Fig. 14) Unscrew End Cap and remove Spring, Spacer and Wiper Seal. 2022LV & ERT9V: See 20.
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Page 12: Assembly
12. Assemble handle/cylinder Gland Assembly with new seals (Fig. 14). Note Polyseal orientation. 18. Carefully position Bottom Plate on Cylinder. Apply Anti-Seize Compound (Huck P/N 508183) to NOTE: Be sure muffler is properly positioned threads of Gland Assembly. Screw gland into in recess of Bottom Plate. - Page 13 2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) SSEMBLY MODELS SSEMBLY MODELS continued continued 20. Assemble O-Rings on Throttle Valve (Fig. 14). Pintail Bottle/Vacuum 2022V, 2022LV, & ERT9V: 21. Place the tool upright on a level surface, drop Please use these steps in conjunction with the Spring into Throttle Valve hole.
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Page 14: Fill And Bleed
2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) LEED MODELS LEED MODELS continued continued Step 5 CAUTION: All oil must be purged from When trigger is released, pull piston returns to idle tool before Fill & Bleed process. Tool position (full forward). - Page 15 2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) OMPONENTS MODELS OMPONENTS MODELS FIG. 14 500785 506876 O-ring Retaining Ring 125741 Spacer 501091 125118 Back-up Pivot Ring 507447 Polyseal Screw 501075 125733 500787 O-ring QUAD-Ring Cylinder Assy 125740 Gland Housing 116408 Bumper 125742 Gland Assembly...
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Page 16: Tool
2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) - 2022, 2022L, ERT9 - 2022, 2022L, ERT9 OMPONENTS OMPONENTS FIG. 15 126439 Notes: Throttle 1. Piston is not sold separately. Guard It may be purchased as 506576 Plug & Piston Assembly, which Gasket Assy includes Piston, Polyseal, Retaining Ring, and Washer. - Page 17 2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) - 2022LV, 2022V, ERT9V - 2022LV, 2022V, ERT9V OMPONENTS OMPONENTS FIG. 16 Notes: 1. Piston is not sold separately. It may be purchased as Piston Assembly, which includes Piston, Polyseal, Retaining Ring, and Washer. 506675 Tubing Connector 2.
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Page 18: Roubleshooting
2022 & ERT9 Series Tooling Alcoa Fastening Systems (HK1021) ROUBLESHOOTING ROUBLESHOOTING Always check out the simplest possible cause of a 4. Hydraulic fluid exhausts with air or leaks at base malfunction first. For example, an air hose not of handle: connected. - Page 19 Service Parts Kits, Service Tools Kits and Nose Assemblies. Please OOLING THER TEMS NOT contact your Huck Representative or the nearest MANUFACTURED BY Huck office listed on the back cover for the ATSC in HUCK MAKES NO WARRANTY WITH RESPECT your area.
- Page 20 Huck’s written quotations, International. Huck provides technical assistance acknowledgements, and/or purchase orders. It is regarding the use and application of Huck recommended that the user secure specific, up‐ fasteners and tooling. to‐date data and information regarding each application and/or use of such products.
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