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USP DuraMax Series Owner's Manual

4 x 6 storage shed
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Storage Shed
Storage Shed
OWNER'S MANUAL /
Instructions for Assembly
Size 4' x 6'
Ver. 1.1
Your Total Solution To Maintenance Free Storage Sheds.
• All Weather Durable PVC
• High Head Room For Garden Implements
• Won't Dent, Rust, Rot or Mildew
• Never Needs Painting
• Wide Single Door
• Easy Assembly
• Pad Lock Ready (Lock not included)
• Wooden or Cement Foundation Needed
Available Kits
• Foundation Kit Available
• Window Kits Available
Patent #416.091
Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com
Requires two people and takes about
2-3 hours for Installation.
Call us for any missing or damaged parts.
Do not return to the store.

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Summary of Contents for USP DuraMax Series

  • Page 1 Storage Shed Storage Shed Patent #416.091 OWNER’S MANUAL / Instructions for Assembly Size 4’ x 6’ Ver. 1.1 Customer Service Hotline (800) 483-4674 www.uspolymersinc.com Your Total Solution To Maintenance Free Storage Sheds. Requires two people and takes about 2-3 hours for Installation. •...

  • Page 2: Parts List

    Parts List Note: Check all parts prior to installation. ACCESSORIES CODE DESCRIPTION CODE DESCRIPTION DOOR COLUMN LEFT DOOR COLUMN RIGHT (CDLC) (CDRC) FDCLC DOOR COLUMN FITTING LEFT FRONT ‘U’ CHANNEL CORNER COLUMN FITTING SIDE ‘U’ CHANNEL MIDDLE COLUMN FITTING SIDE ‘U’ CHANNEL CENTER BAND FITTING BACK ‘U’...
  • Page 3 RRSC RRSC FPRC RS1C RS2BC RS4C RS5C RS2FC DSHC RS3LC RS9C RS8C RS1C FPLC CB2C CB5D CDRC CB2B CB6C CB1C CB4C CDLC...
  • Page 4 Duramax Storage Shed Limited Fifteen Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of fifteen years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered.

  • Page 5: Parts Needed

    A. Foundation & Base Frame Note: It is important that these instructions Wooden Platform (Not Included) are followed step by step. The following are a list of lumber and sizes you will need. DuraMax must be installed on a level wooden platform Pressure Treated-Wood Studs: Exterior Grade (CDX): or a level concrete foundation.
  • Page 6 . Using a carpenters square, line up all corners. Secure base to wood foundation using (S1) screws. Concrete foundation . (Concrete foundation) Using a carpenters square, line up corners.Align U-Channel base, mark the concrete at the holes in the base and drill concrete with 1/4”...
  • Page 7 . Insert the front side panel (FSP ) into the groove of column (CDLC).Start at the bottom of the panel at an angle then push into place. Always place panels into frame at an angle Note on top and slide in sideways and downward for easy insertion.
  • Page 8 .To stabilize the front panel attach the front center & band (CB1C). Start with the center band fitting (FCB), fix to corner CB1C column (CCB) with (S2) screws.To continue See figures (fig.1) (fig.2) and (fig.3). CDLC CB1C Inside CDLC CB1C CB1C Fig.1 Fig.3:...
  • Page 9 Working from inside Continue connecting the two side panels (SP ) and columns (CMB) in sequence along (B2B) base. Use (S1) screws to fix columns to base. Inside Slide corner column (CCB) into side panel (SP ) pushing the column to the side panel. Inside Working outside Use (S1) screws to secure column to bases (B2B) and (B3C).
  • Page 10 . Stabilize the side panels with center bands (CB2B). Fix (FCB) fitting to corner column (CCB). See Fig.1 Follow the Fig. 2, 3 & 4. CB2B 1 & 4 & CB2B CB2B CB1C Inside Fig.2: Use (S1) Fig.1: Use (S2) screws.
  • Page 11 Working from inside continue connecting the side panels (FSP ) and (SP ) with columns (CMB) in sequence along (B3C) base. Use (S1) screws to fix columns to base. Inside Slide corner column (CCC) into the side panel (SP ) pushing the column into position. Inside Working from outside use (S1) screws to secure the corner column (CCC) to bases (B3C) and (B21).
  • Page 12 Stabilize the side panels with center band (CB2C). Fix (FCB) to column (CCC). See (fig.1) (fig.2) (fig.3) and (fig.4) for details. & CB2C Back Wall CB2C CB2C CB2B CB2C Fig.1 Fig.4: : Use (S2) Fig.2: Use (S1) Fig.3: Use (S1) screws.
  • Page 13 . Continue connecting the panels and columns in sequence along base (B21) and (B4D). Fix columns to base with (S1) screws. Inside Fix door column (CDRC) to last panel and base. CDRC CDRC CDRC Inside . Working from inside use (S1) screws to secure the door column (CDRC) to base (B4D).
  • Page 14 .Stabilize the side panels with center bands (CB5D). Follow the Fig. 1, 2, 3 & 4. FCB5C CB5D CB2C CB5D CB2C CB5D CB5D Fig.2: Use (S1) Fig.1: Use (S1) screws.Fix (CB5D) screws. Fix (CB2C) to Inside to (CMC) columns. (FCB) and (CB5D) CDRC FCB5C FCB5C...
  • Page 15 C. Roof Frame Parts Needed: (2) RS1 Roof Structure (RS1C) (1) Door Stopper Horizantal (DSHC) (1) RS2 Front Roof Structure (RS2FC) (1) Door Column Fitting Left (FDCLC) (1) RS2 Back Roof Structure (RS2BC) (2) Corner Column Fitting (FCC) (1) RS3 Roof Structure Long (RS3LC) (2) Middle Column Fitting (FMC)
  • Page 16 . Insert the door column fitting (FDCLC) into the door column (CDLC) square tubing inserts. FDCLC FDCLC CDLC Note Do not fix any screws in this position CDLC . Fix the roof structure fitting (FMRC) to middle column (CMC) with (S1) screws through the middle hole.
  • Page 18 Front roof structure assembly Assemble the roof support (RS8C) & (RS9C) to (RS1C) with 2 (S1) screws. Fix (FRLC) to (RS1C) with 2 (S1) screws. U-Channel Opening These holes up U-Channel Opening RS8C RS9C FRLC Step 1 Step 2 Step 3 RS1C Assemble roof structure (RS2FC) to (RS8C) &...
  • Page 19 . Insert 90 degree joint (RJ) into the (RS3LC) U- channel Roof support. Use a hammer to push in. Use (S1) screws to fix. Repeat on other end . & RS3LC & fig.1 fig.2 Make sure (RS3LC) roof structure Note U-Channel is positioned down.
  • Page 20 RS5C RS9C Place the roof structure (RS5C) into position on roof supports (RS8C). RS8C Use (S1) screws to fix (RS5C) to (RS8C) & (RS2FC), (RS2BC). See Fig.1 & 2. RS5C RS8C RS9C RS2FC RS2BC Front Inside RS5C Back Inside RS5C RS8C RS8C fig.1...
  • Page 21 . Attach the roof structures (RS4C) to (RS3LC). See (fig.1) Attach the roof structures (RS4C) to (RS5C). See (fig.2) & (fig.3) RS4C RS4C RS4C RS3LC RS4C fig.1 RS5C fig.2 RS4C RS5C fig.3...
  • Page 22 . Lift the roof structure assembly and place it on top of the columns and secure it. Follow (fig.1) & (fig.2) FMRC RS5C RS2BC RS2BC Make sure the roof Note structure fitting (FMRC) slides inside RS3LC RS3LC the (RS5C). fig.2 fig.1 Fix (RS2FC) &...
  • Page 23 . Fix ‘L’ bracket (FRLC) to the columns with (S1) screws. See (fig.1) Fix (RS5C) to the roof structure fitting (FMRC) with (S1) screws. See (fig.1) & (fig.2) Fix (RS2FC), (RS2BC) & (RS4C) to the roof structure fitting (FMRC) with (S1) screws. See (fig.1) &...
  • Page 24 . Attach center band (CB6C) to door column (CDLC) and 90 degree joint (RJ). CB6C See (fig.1), (fig.2) & (fig.3) CB6C CDLC & CB6C CB1C CB6C Fig.1: Use (S1) screw. Fix (CB6C) to (CDLC) CDLC Fig.2: Use (S1) screw. CB6C Fix (CB6C) to 90 degree joint (RJ) through half side panel (FSP ) and (RS1C) roof structure.
  • Page 25 . Start attaching the roof panels from (FPLC) front side by sliding the roof panel (RP ) to roof structure. Locate the hole positions of the roof panel and roof structure. Fix roof plugs with washers. Use a hammer to drive in roof pins. See figures 1 thru 2.
  • Page 26 Insert the sagging support (RS14C) from inside the shed by sliding it between roof support (RS5) and RS14C roof panel until it reaches (RS3) roof support for each panel. See fig.1. Insert the sagging support (RS14C) from inside the shed by sliding it between roof support (RS5) and roof panel until it touches the other roof support.