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Integral Circuits CC 50 A User Manual

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Critter Control
Model CC 50 A
User Manual

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Summary of Contents for Integral Circuits CC 50 A

  • Page 1 Critter Control Model CC 50 A User Manual...
  • Page 2 Notice: This Manual is no longer up to date. All mentioned functions are still the same in the new hardware version, however there have been additions and some bug fixed been made that are not reflected yet. There will be an update of this manual after the next hardware turnaround.

  • Page 3: Table Of Contents

    Integral Circuits Critter Control Model CC50A Manual Table of Contents 1. Introduction What’s in the box? 1a. THE CC50A HANDSET 2. Handset - Before first use Inserting the rechargeable batteries into the handset. Charging the handset batteries Charger LED indicator codes: Turning the handset on.
  • Page 4 The CC50A utilizes a matched pair of radios . the following two labels are the ad- dresses and serial numbers of the locomotive unit and handset If there is no label here , the same label/ information can be also found on the radio tranceiver and the mounting side of the Locomotive MAC Address and S/N Locomotive unit.

  • Page 5: Introduction

    1. Introduction What’s in the box? Make sure your box contains everything listed below. If any pieces are missing, contact the seller. If this system got delivered pre-built into a locomotive, make sure that these items are listed by your seller and nothing is missing. CC50A Locomotive control unit CC50A Remote control Handset CC50A Radio Tranceiver...

  • Page 6: 1A. The Cc50A Handset

    11. Remote Battery 1. Main Display Indicator 2. Power Button 12. Horn indicator 3. Flashlight button 13. Bell indicator 4. Lights button 5. Horn button 14. Direction indicator 6. Bell button 15. Throttle/PSU/Speed 7. Forward button 16. Throttle indicator 17. Lamp indicator 8.

  • Page 7: Handset - Before First Use

    2. Handset - Before first Inserting rechargeable batteries into the handset. (NiMH with at least 2000mAH are recommended) The handset can also be operated with 2 regular AA Alkaline batteries. However, the internal charger will only work with rechargeable batteries. WARNING: Do not attempt to use the charger with alkaline batteries installed!

  • Page 8: Charger Led Indicator Codes

    Charger LED indicator codes: Code: Pre charge state - 1 short flash per second Rapid Charge - led is equally on/off per sec Post charge - led flashes short twice No battery detected - 5 short pulses Post charge constant voltage mode - 3 short flashes During charging, if the battery is deeply discharged, the charger will indi- cate it is in a “pre-charge”...

  • Page 9: System Startup Procedure

    3. System startup procedure Startup: 1. Turn on the handset by pressing the power button for 2 sec- onds 2. Turn the Key switch on your locomotive to ON. Position. 3. The CC 50A will go through a startup sequence. 4.

  • Page 10: System And Error Messages

    4. System and Error Messages User E-STOP: This message shows when the power button is pressed while the E-STOP system is in operation. User E-STOP triggered It indicates that the locomotive entered the emergency stop state. push Brake to reset This can be cancelled with a push of the brake button.

  • Page 11: Control Of Your Locomotive

    5. Control of your locomotive Setting speed: Make sure the brakes or brake lock are not active. 1. Turn the knob clockwise to increase speed. 2. turn the knob counter clockwise to decrease speed. FWD> FWD> Changing direction: 1. press ‘forward’ to change the direction to forward travel 2.

  • Page 12: Stopping/Slow Down: (Without Brake Controller)

    Applying brakes: (With brake controller) 1. Press and hold the brake button. Throttle will be au- tomatically reduced to 0% and brake pressure applied at the set value. (factory setting is 15psi)* 2. Rotate the knob clockwise to increase pressure. 3.

  • Page 13: Locking Brakes: (With Brake Controller)

    Locking brakes: (With brake controller) 1. Press and hold the Brake button. 2. Press knob. 3. Release both brake button and knob. The red LED on the brake button will light up, indicating that the brake-lock mode is now active Note: Without brake - controller, this function does only maintain a throttle value of 0.
  • Page 14 Turning on the lights 1. Press the “lights” button to turn on the headlights. They will be bright in the direction of travel and dimmed in the opposite direction. Meaning, at forward travel the headlight will be bright, the rear one dim. 2.

  • Page 15: Setup Menu

    6. Setup Menu Entering the Setup Menu: 1. Press and hold the brake button. 2. With the brake button held, press the knob. 3. release both brake button and knob. The red LED on the brake button will be lit (brake lock mode see page 9.) 4.

  • Page 16: Changing Menu Settings

    Changing menu settings. 1. Use the knob to choose which menu setting you want to change. 2. Press the knob to change the currently selected setting. 3. A rectangle will appear around the value. 4. Now use the knob to change the value. 5.

  • Page 17: Description Of Functions

    Description of functions: Max Throttle- Sets the maximum throttle. This gives the operator the ability to limit the maximum speed of the locomotive. I.E to have an inexperienced operator use the locomotive. Default PSI- Sets the default pressure of the brake system to the value specified. This is the pressure setting that the system is set to at startup and at E-STOPs.

  • Page 18: The Cc50A (Hardware Setup)

    7. The CC50A (hardware set- Connections of the CC50A connector connections 1. System Connector KSI, VBat1, Vbat2 2. Lights / Horn / Bell Connector Front light, Rear light, Horn, Bell 3. Radio Connector 5V, GND, RX,TX, RTS,CTS,Radio-con 4. Front Power connector 12V,GND 5.

  • Page 19: Installing The Radio Tranceiver

    Installing the radio Tranceiver 1. 8pin radio tranceiver plug 2. Radio antenna 3. Activity / Connection LED (on backside) When you install the tranceiver you need to make sure that the antenna is clear of any obstructions Plug the radio tranceiver into the 8 pin receptacle on the frontpanel of the CC50A controller...

  • Page 20: Installing The System Connector

    Installing the system connector Plug the 4 pin system connector into the upper left 4 pin receptacle. The pinout for this connector is as described here: Key switch input (KSI) Battery 2 (24v system monitor) This connection should be fused This connection should be fused with a 3A Fuse (minimum) with a 0.5A Fuse (minimum)

  • Page 21: Installing The Accessory Connector

    The Lighting pins can drive up to 4A (switched ground) Bell and horn pins can drive up to 2A (switched ground) Note: To drive a horn (air or buzzer type) you need to use a relay or the integral circuits horn controller.

  • Page 22: Horn Installation Variants

    Horn installation variants...
  • Page 23 Pressure sense Apply Valve Release Valve Integral circuits brake controllers come with a ready made control cable or an Integral circuits brake controllers come with a attached cable, depending on the model. ready made control cable or attached cable de-...

  • Page 24: Brake Controller Installation Diagram (Bc100)

    Brake controller installation diagram (BC100) Brake controller installation diagram (BC50)

  • Page 25: Combo Controller Installation Diagram (Bhc100)

    Combo controller installation diagram (BHC100)
  • Page 26 Like in the the example on the left where it shows the locomotive traveling at 5.4 miles per hour. Integral circuits brake controllers come with a ready made control cable or an For this to work right, you need to set the ac- attached cable, depending on the model.
  • Page 27 Notes...
  • Page 30 Notes...
  • Page 32 ©2016 Integral Circuits, LLC.

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