Mitsubishi Electric MELSEC FX3U-4DA-ADP User Manual page 3

JY997D14001F
Side
B
Side Side
A B
JAPANESE ENGLISH
FX -4DA-ADP
3U
USER'S MANUAL
Manual Number JY997D14001
Revision F
Date September 2008
This manual describes the part names, dimensions, mounting, and
specifications of the product. Before use, read this manual and the manuals of
all relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Registration:
The company and product names described in this manual are registered
trademarks or the trademarks of their respective companies.
Effective September 2008
Specifications are subject to change without notice.
©
2005 Mitsubishi Electric Corporation
Safety Precaution
(Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and .
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury
or physical damage.
Depending on the circumstances, procedures indicated by
also cause severe injury.
It is important to follow all precautions for personal safety.
Associated Manuals
Manual name Manual No. Description
FX /F X / FX
3 G 3 U 3 U C
Describes specifications for
Series JY997D16701
analog control and
User's Manual MODEL CODE:
programming method for FX
- Analog Control 09R619
FX 3U /FX 3UC Series PLC.
Edition
FX /F X / FX
3 G 3 U 3 U C
Series JY997D16601
Describes PLC programming
Programming Manual MODEL CODE: for basic/applied instructions
- B a s i c & A p p l i e d 09R517 and devices.
Instruction Edition
FX Series JY997D31301
3G E xplains FX Series PLC
3G
User's Manual MODEL CODE: specifications for I/O, wiring,
installation, and maintenance.
- Hardware Edition 09R521
FX 3U Series JY997D16501 E xplains FX 3 U Series P LC
User's Manual MODEL CODE: specifications for I/O, wiring,
- Hardware Edition 09R516 installation, and maintenance.
FX 3UC Series JY997D28701 Explains FX
3UC
User's Manual MODEL CODE: specifications for I/O, wiring,
installation, and maintenance.
- Hardware Edition 09R519
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer
from who you purchased your product.
2.4 Connection to the FX Series PLC
3G
Procedure
1) Turn off the power.
Disconnect all the cables connected to the PLC, and demount the PLC from
the DIN rail.
2) Install a connector conversion adapter to the main unit.
For the connector conversion adapter installation procedure, refer to the
following manual:
→ Refer to the FX Series User's Manual - Hardware Edition
3G
3) Remove the special adapter connector
cover when connecting this product to
another special adapter.
Removal of the special adapter
connector cover is not required when
4)
connecting this product to the
connector conversion adapter.
4) Slide the special adapter slide lock
A
(fig.A) of the connector conversion
3)
adapter.
When connecting this product to
another special adapter, please replace
the 'connector conversion adapter' in
the above description with a 'special
adapter' and perform the procedure as
indicated.
5) Connect the
special adapter
A
(fig.B) to the
connector
conversion
6)
B
adapter as
shown on the
right.
6) Slide back the 5)
special adapter
slide lock (fig.A)
of the connector 5)
conversion
adapter to fix the
special adapter
5)
(fig.B).
3. Wiring
WIRING
PRECAUTIONS
• Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
WIRING
PRECAUTIONS
• Make sure to cut off all phases of the power supply externally before
attempting installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
• Make sure to observe the following precautions in order to prevent any
damage to the machinery or accidents due to abnormal data written to the
PLC under the influence of noise:
1) Do not bundle the main circuit line together with or lay it close to the main
circuit, high-voltage line or load line.
Otherwise, noise disturbance and/or surge induction are likely to take
place. As a guideline, lay the control line at least 100mm (3.94") or more
away from the main circuit or high-voltage lines.
2) Ground the shield wire or shield of the shielded cable at one point on the
PLC. However, do not use common grounding with heavy electrical
systems.
• Make sure to properly wire to the European terminal board in accordance
with the following precautions.
Failure to do so may cause electric shock, a short-circuit, wire breakage, or
damage to the product.
- The disposal size of the cable end should be 9mm (0.35").
- Tightening torque should be between 0.22 and 0.25N m.
•
- Twist the end of strand wire and make sure that there are no loose wires.
- Do not solder-plate the electric wire ends.
- Do not connect more than the specified number of wires or electric wires
of unspecified size.
- Affix the electric wires so that neither the terminal block nor the connected
parts are directly stressed.
• Make sure to properly wire to the FX
3G/ FX 3U/ FX 3UC Series PLC in
accordance with the following precautions.
Failure to do so may cause electric shock, a short-circuit, wire breakage, or
damage to the product.
- The disposal size of the cable end should follow the dimensions
described in this manual.
- Tightening torque should follow the specifications in this manual.
Applicable standards
FX -4DA-ADP units made in June, 2005 or later comply with the EC Directive (EMC
3U
Directive) and UL standards (UL, cUL). Further information can be found in the
following manual.
→ Refer to the FX
Series Hardware Manual (Manual No. JY997D33401)
3G
→ Refer to the FX Series Hardware Manual (Manual No. JY997D18801)
3U
→ Refer to the FX
(D, DSS) Series Hardware Manual (Manual No.
3UC
→ Refer to the FX -32MT-LT-2 Hardware Manual (Manual No. JY997D31601)
3UC
Regarding the standards that relate to the main unit, please refer to either the FX
series product catalog or consult with your nearest Mitsubishi product provider.
Caution for EC Directive
The analog special adapters have been found to be compliant to the European
standards in the aforesaid manual and directive. However, for the very best per-
formance from what are in fact delicate measuring and controlled output device
Mitsubishi Electric would like to make the following points;
As analog devices are sensitive by nature, their use should be considered care-
fully. For users of proprietary cables (integral with sensors or actuators), these
users should follow those manufacturers installation requirements.
Mitsubishi Electric recommend that shielded cables should be used. If NO other
EMC protection is provided, then users may experience temporary loss or
accuracy between ±10% in very heavy industrial areas.
However, Mitsubishi Electric suggest that if adequate EMC precautions are fol-
lowed for the users complete control system, users should expect accuracy as
specified in this manual.
• Sensitive analog cable should not be laid in the same trunking or cable
conduit as high voltage cabling. Where possible users should run analog
cables separately.
• Good cable shielding should be used. When terminating the shield at Earth
- ensure that no earth loops are accidentally created.
• When reading analog values, EMC accuracy can be improved out by
averaging the readings. This can be achieved either through functions on the
analog special adapters or through a users program in the FX
PLC main unit.
1. Outline
The FX 3U -4DA-ADP adapter for analog output (hereinafter called 4DA-ADP) is a
special adapter to add four analog output points.
1.1 Incorporated Items
Verify that the following product and items are included in the package:
Product
may
1.2 External Dimensions, Part Names, and Terminal Layout
[3] [4]
/
3G
[2]
[1]
7(0.28")
74(2.92")
15.5
Series PLC
(0.62")
[11]
Special adapter
connector cover
is removed
Weight: Approx. 0.1 kg (0.22 lbs)
[1] DIN rail mounting groove (DIN rail: DIN46277)
[2] Name plate
3.1 Applicable cable and terminal tightening torque
3.1.1 Terminal block (European type)
1) Wire size
Wiring to analog device should use 20-22 AWG wire.
2) Applicable cable
Type
Single-wire 0.3mm 2 to 0.5mm
2-wire 2 pieces of 0.3mm
3) Termination of cable end
Strip the coating of strand wire and twist the cable core before connecting it, or
strip the coating of single wire before connecting it.
An alternative connection is to use a ferrule with insulating sleeve.
Manufacturer Model
Phoenix Contact Co., Ltd. AI 0.5-8WH
4)
- Strand wire/single wire - Stick terminal with insulating sleeve
Insulation sleeve
A
9mm
(0.35")
2.6mm(0.1")
When using a stick terminal with insulating sleeve, choose a wire with proper cable
sheath referring to the above outside dimensions, or otherwise, the wire cannot be
inserted easily.
The tightening torque must be 0.22 to 0.25N m.
•
6)
3.2 Power Supply Wiring
→ For the power supply wiring, refer to the FX
User's Manual - Analog Control Edition
A
3.3 Wiring of Analog Output
→ For the terminal configuration, refer to Section 1.2
Using voltage
output Terminal
block
*1 Shielded
V +
I +
COM
*3
Using current
output
V +
I +
*3 COM
External power
supply wiring
24+
24V DC
24-
*2
Grounding
(Ground resistance:
100Ω or less)
V +, I +, ch : represents the channel number.
*1 Use 2-core shielded twisted pair cable for the analog output lines, and separate
the analog output lines from other power lines or inductive lines.
*2 24V DC service power supply of the FX /FX
3G
*3 Ground the shielded wire at one point on the signal receiving side.
[3] Special adapter slide lock:
Used to connect additional special adapters onto the left side of this special
adapter.
[4] Special adapter connector cover:
Remove this cover to connect additional special adapters to the left side.
[5] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)
Not used when connecting to FX
JY997D28601)
[6] POWER LED (green):
Lit while 24V DC power is supplied properly to terminals '24+' and '24-'.
[7] Terminal block (European type):
Connect the analog output voltage/current signal, and 24V DC power supply.
[8] Special adapter connector:
Used to connect this special adapter to PLC main unit or special adapter.
[9] DIN rail mounting hook
[10] Special adapter fixing hook
[11] Special adapter connector:
Used to connect communication or analog special adapters to the left side of the
4DA-ADP.
2. Installation
For installation/uninstallation details, refer to the following manuals:
→ Refer to the FX
→ Refer to the FX
→ Refer to the FX
INSTALLATION
PRECAUTIONS
• Make sure to cut off all phases of the power supply externally before attempting
installation or wiring work.
Failure to do so may cause electric shock or damage to the product.
3U(C) Series
INSTALLATION
PRECAUTIONS
• Use the product within the generic environment specifications described in PLC
main unit manual (Hardware Edition).
Never use the product in areas with excessive dust, oily smoke, conductive dusts,
corrosive gas (salt air, Cl
impacts, or expose it to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions,
Manual
deterioration or damage may occur.
• When drilling screw holes or wiring, make sure cutting or wire debris does not
enter the ventilation slits.
This
Failure to do so may cause fire, equipment failures or malfunctions.
manual
• Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
• Connect special adapter securely to their designated connectors.
Loose connections may cause malfunctions.
2.1 Connection to the FX
[10]
[5]
24+
Procedure
24-
1) Turn off the power.
[6]
Disconnect all the cables connected to the PLC main unit and special adapter, and
V1+
[7] demount the main unit and special adapter mounted on DIN rail or mounted directly
using screws.
I1+
2) Install an expansion board to the main unit.
COM1
[8]
For the expansion board installation procedure, refer to the following manual:
V2+
→ Refer to the FX
I2+
3) Remove the special adapter connector cover on
the expansion board (fig.A).
COM2
When connecting this product to another special
V3+
adapter, please replace the 'expansion board' in
I3+
the above description with a 'special adapter' and
COM3 perform the procedure as indicated.
4) Slide the special adapter slide lock
V4+
(fig.B) of the main unit.
I4+
When connecting this product to another special
15.1
COM4
[9] adapter, please replace the 'main unit' in the
(0.6")
above description with a 'special adapter' and
17.6
perform the procedure as indicated.
(0.7")
3.4 Grounding
Grounding should be performed as stated below.
• The grounding resistance should be 100Ω or less.
• Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared grounding" of the
following figure.
Wire size
2 (AWG22 to 20)
2 (AWG22)
Another
PLC
equipment
Pressure bonding tool
Independent grounding
Best condition
CRIMPFOX ZA 3
(or CRIMPFOX UD 6)
• The grounding wire size should be AWG 22-20 (0.3-0.5 mm
• The grounding point should be close to the PLC, and all grounding wire should be
as short as possible.
Contact area
4. Specifications
(Crimping area)
STARTUP AND
8mm
MAINTENANCE
(0.31")
PRECAUTIONS
• Do not disassemble or modify the PLC.
14mm(0.55")
Doing so may cause fire, equipment failures, or malfunctions.
* For repair, contact your local Mitsubishi Electric distributor.
• Do not drop the product or exert strong impact to it.
Doing so may cause damage.
DISPOSAL
PRECAUTIONS
/ FX / FX 3UC Series
3G 3U
• Please contact a certified electronic waste disposal company for the
environmentally safe recycling and disposal of your device.
TRANSPORT AND
STORAGE PRECAUTIONS
4DA-ADP
• The product is a precision instrument. During transportation, avoid any impacts.
Failure to do so may cause failures in the product. After transportation, verify the
ch
operations of the product.
4.1 Applicable PLC
Model name
ch
FX Series PLC Ver. 2.20 or later (from first production)
3U
Ver. 1.20 or later (from the production manufactured in May,
+15V
FX Series PLC
3UC
2004 with SER No. 45****)
FX Series PLC Ver. 1.00 or later (from first production)
3G
The version number can be checked by monitoring D8001 as the last three digits
indicate it.
4.2 General Specifications
For the general specifications, refer to the manual of the PLC main unit.
The items other than the following are equivalent to those of the PLC main unit.
Item
Series PLC can also be used.
3U
Dielectric withstand
500V AC for one minute
voltage
Insulation resistance 5MΩ or more by 500V DC megger
4.3 Power Supply Specifications
Item
D/A conversion 24V DC +20%/-15%, 150mA for 24V DC
circuit driving power Connect a 24V DC power supply to the terminal block.
5V DC, 15mA
Interface driving
5V DC power is supplied from the internal power supply of
power
main unit.
5) Connect the
special adapter
(fig.C) to the
main unit as
shown on the
right.
6) Slide back the
Series PLC.
3UC
special adapter
slide lock (fig.B)
of the main unit
to fix the special
adapter (fig.C).
Connection precautions
2.2 Connection to the FX
Series User's Manual - Hardware Edition.
3G
Series User's Manual - Hardware Edition.
3U Procedure
Series User's Manual - Hardware Edition.
3UC
1) Turn off the power.
Disconnect all the cables connected to the PLC, and demount the PLC from
the DIN rail.
2) Remove the special adapter connector
cover (fig.A).
3) Slide the special adapter slide lock (fig.B)
of the main unit.
When connecting this product to another
special adapter, please replace the 'main
unit' in the above description with a 'special
adapter' and perform the procedure as
indicated.
, H S, SO , or NO ), flammable gas, vibration or
2 2 2 2
4) Connect the
special
adapter (fig.C)
to the main
unit as shown
on the right.
5) Slide back the
special
adapter slide
lock (fig.B) of
Series PLC
3U the main unit
to fix the
special
adapter (fig.C).
2.3 Connection to the FX
→ For details, refer to the FX
Series User's Manual - Hardware Edition
3U
4)
B 3)
4)
A
B
4.4 Performance Specifications
Item
Analog output
range
→ For details, refer to the FX Series User's
3G
Digital input
Manual - Hardware Edition.
→ For details, refer to the FX Series User's
3U
Resolution
Manual - Hardware Edition.
→ For details, refer to the FX
Series User's
3UC
Manual - Hardware Edition.
Another Another
PLC PLC
equipment equipment
Shared grounding Common grounding
Good condition Not allowed
Total accuracy
2
).
D/A
conversion
time
Output
characteristics
Insulation
method
Occupied
points
Applicability
This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
Specification
occur as a result of using the contents noted in this manual.
Conforming to JEM-1021
Warranty
Between all terminals and
Mitsubishi will not be held liable for damage caused by factors found not to be
ground terminal of PLC
the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the
main unit
Mitsubishi products; damage, secondary damage, accident compensation
caused by special factors unpredictable by Mitsubishi; damages to products
other than Mitsubishi products; and to other duties.
Specification
•
This product has been manufactured as a general-purpose part for general
industries, and has not been designed or manufactured to be incorporated in
a device or system used in purposes related to human life.
• Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
•
This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
HEAD OFFICE
HIMEJI WORKS
B
C
6)
5)
5)
5)
Connect all the high-speed I/O special adapters before connecting other
special adapters when they are used in combination.
Do not connect a high-speed I/O special adapter on the left side of a
communication or analog special adapter.
(D, DSS) Series PLC
3UC
3) 4)
B 2)
A
B
B
C
5)
4)
4)
4)
-32MT-LT(-2) Series PLC
3UC
Series User's Manual - Hardware Edition.
3UC
Description
Voltage output Current output
0 to 10 V DC 4 to 20mA DC
(External load: 5kΩ to 1MΩ) (External load: 500Ω or less)
12 bits, binary
2.5mV(10V/4000) 4µA(16mA/4000)
• ±0.5% (±50mV) for full
scale of 10 V (when
ambient temperature is
25°C±5 °C)
• ±1.0% (±100mV) for full
scale of 10 V (when • ±0.5% (±80µA) for full scale
of 16mA (when ambient
ambient temperature is
0°C to 55°C) temperature is 25°C±5°C)
• ±1.0% (±160µA) for full
If the external load
scale of 16mA (when
resistance (Rs) is less than
ambient temperature is 0°C
5kΩ, the value calculated
to 55 °C)
from the following formula
will be added: (Addition will
be 100mV per %.)
47×100
- 0.9(%)
Rs+47
• FX Series PLC: 200 µs
/FX
3U 3UC
(The data will be updated at every scan time of the PLC.)
• FX Series PLC: 250 µs
3G
(The data will be updated at every scan time of the PLC.)
20mA
10V
4mA
0 4000 4080 0 4000 4080
Digital input
Digital input
• The photocoupler is adopted to insulate the analog output
area from the PLC.
• The DC-DC converter is adopted to insulate the power
supply line from the analog output area.
• Channels are not insulated from each other.
0 point (This number is not related to the maximum number of
input/output points of the PLC.)
For safe use
: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310,
JAPAN
: 840, CHIYODA CHO, HIMEJI, JAPAN
6)
B
3)
5)
B