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Advanced Poly-Packaging US-4000 Operation Manual

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Operation Manual
US-4000 Check Weigh Scale, Ver 2
1-800-754-4403
U.S.A.
1331 Emmitt Rd. • Akron, OH. 44306
330-785-4000 • Fax 330-785-4010
www.advancedpoly.com • sales@advancedpoly.com
U.K.
Advanced Poly-Packaging-UK, Ltd.
Over Causeway, Over, Glouchester GL2 8DB
44 1452 332400 • Fax 44 1452 332500
www.advancedpoly.com • salesuk@advancedpoly.com
®
Item No. TM-T4-MAN-1

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Summary of Contents for Advanced Poly-Packaging US-4000

  • Page 1 Operation Manual US-4000 Check Weigh Scale, Ver 2 1-800-754-4403 U.S.A. 1331 Emmitt Rd. • Akron, OH. 44306 330-785-4000 • Fax 330-785-4010 www.advancedpoly.com • sales@advancedpoly.com U.K. Advanced Poly-Packaging-UK, Ltd. Over Causeway, Over, Glouchester GL2 8DB 44 1452 332400 • Fax 44 1452 332500 www.advancedpoly.com •...
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  • Page 3 US-4000 Rotary Check-Weigh Scale Setup, Operation and Parts Manual, Ver 2 Advanced Poly-Packaging, Inc. 1331 Emmitt Road, Akron, Ohio 44306 (800) 754-4403 www.advancedpoly.com...
  • Page 4 Manual written by Stuart Baker Copyright Copyright 2003, Advanced Poly-Packaging, Inc. All rights reserved. This manual and the program operating the equipment described in it are copyrighted. You may not copy this manual in whole or part without written consent of Advanced Poly-Packaging, Inc.
  • Page 5 Terms of Sale, Final Payment Conditions of Warranty, Acceptance of Warranty ALL ORDERS ACCEPTED BY APPI AND PRODUCTS SHIPPED TO PURCHASER ARE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS: Outstanding Balances Interest at the rate of 2% per month will be charged on any outstanding balances after 30 days late (60 days after ship date).
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  • Page 7: Table Of Contents

    Contents ______________________________________________________________________________ Chapter 1, Introduction 1.1 Welcome 1.2 Overview 1.3 Using This Manual 1.4 Specifications 1.5 Air and Power Requirements 1.6 Available Options 1.7 Special Note on Safety Chapter 2, Getting Started 2.1 Unpacking 2.2 Operating Environment 2.3 Machine Setup 2.4 Hookups and Connections 2.5 Turning on the Power Chapter 3, Operation: Touch Screen...
  • Page 8 Chapter 5, Maintenance/Trouble-Shooting 5.1 Troubleshooting Checklist Chapter 6, Parts / Drawings...

  • Page 9: Chapter 1, Introduction

    Chapter 1 Introduction Welcome Overview Using This Manual Specifications Air & Power Requirements Available Options Special Note on Safety...
  • Page 10 1.2 Overview The newest electronics technology has been incorporated into the US-4000 to cut your setup time. Setup changes are downloaded "on the fly" with no lost production time. And now with pop-up windows for number pad and alphanumeric keypads, plus finger or object touch screens, operators are trained within minutes.

  • Page 11: Available Options

    The US-4000 is equipped with an external regulator and the air supply should be fed to the US-4000 with ¼ inch O.D. poly tubing. Make the connection at the rear of the unit. Set the air pressure on the US-4000 between 35 and 45 PSI or a lower pressure, sufficient to actuate the opening and closing of the doors.
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  • Page 13: Chapter 2, Getting Started

    Chapter 2 Getting Started Unpacking Machine Setup Hookups and Connections Operating Procedures Turning on the Power...

  • Page 14: Operating Environment

    2.4 Hookups and Connections The side of the US-4000 electrical panel, located beneath the rotary drum, there is a port that connects to infeed systems to halt the operation of the system if a scale fault condition exists. Connection to this port is optional.
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  • Page 17: Chapter 3, Operation: Touch Screen

    Chapter 3 Operation: Touch Screen Getting to Know The Touch Screen Panel LEDs System Function Keys Contrast / Back Light Settings Screen Off/On Parameter / Communication Calibrating Screen Pass Code Function Main Menu Operation Screen Settings Screen Auto Set Feature Counters Screen Accuracy Chart Screen Weight History...

  • Page 18: System & Function Keys

    F5 - Function key 5: Backlight ON/OFF (locked in ON position). The contrast control for the Us-4000 is accessed through the function keys to the right of the touch screen. To enable the function keys, press the lavender SYSTEM key. Hold down the F2 key or depress it repeatedly to decrease the contrast and darken the touch screen display.

  • Page 19: Touch Screen Color Scheme

    3.9 Calibrating Screen When the US-4000 is turned on, a Calibration Screen is displayed on the touch screen for approximately 30 seconds momentarily while the scale program initiates and automatically calibrates the load cell. See Fig. 3-1.
  • Page 20 FIG. 3-1 FIG. 3-2 FIG. 3-3 FIG. 3-4 FIG. 3-4A FIG. 3-5...
  • Page 21 FIG. 3-6 FIG. 3-7 FIG. 3-8 FIG. 3-9 FIG. 3-10 FIG. 3-11...

  • Page 22: Main Menu

    STOP. The US-4000 has been designed to operate as a stand-alone unit or operate within a system. A system is comprised of several units which may include baggers, counters, and/or conveyors. The auxiliary function of the parts counter is flexible dependent upon the equipment operating in the system.

  • Page 23: Settings Screen

    When the product passes through the eye and the scale is empty, the accumulator door will open dropping the product onto the scale and initiate the cycle operation. In the WEIGHT mode, the accumulator door will be open unless the scale is cycling, awaiting a product. A product is detected when the product weighs greater than the UNDER setpoint (described in the Setting section of the this manual).

  • Page 24: Auto Set Feature

    FUNNEL DELAY is the amount of time that the accumulator doors will remain open, allowing product to completely pass through the doors before the doors close. REJECT COUNT is value, if exceeded, will stop the operation of a system and alert the operator to make changes to the infeed system.

  • Page 25: Job Save Screens

    3.18 Job Save Screen The programming allows the operator to save up to 96 different settings for later recall, saving the job to a part number. See Fig. 3-7 through 3-10. To recall a job that has been saved, press the corresponding part number. The operator can view the settings by pressing the VIEW button and then press LOAD to use that job.

  • Page 26: Quick Startup Procedures

    3.22 Quick Start Up Procedures The following checklist is provided to setup a new “job” on the scale. This checklist could be incorporated into your work instructions.
  • Page 27 FIG. 3-12 FIG. 3-13 FIG. 3-14 FIG. 3-15 FIG. 3-16 FIG. 3-17...
  • Page 28 FIG. 3-18 FIG. 3-19 FIG. 3-20 FIG. 3-21 FIG. 3-22 FIG. 3-23...
  • Page 29 QUICK STARTUP CHECKLIST US-4000 Check Weigh Scale For ITEM NO: __________________ Perform the following tasks when you have completed a job. These procedures will decrease setup time for product not run or saved in the job save function or for setting up jobs that change in weight due to lot variations.
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  • Page 31: Rotary Drum Positioning/Sensor Settings

    Chapter 4 Machine Adjustment Settings Rotary Drum Positioning/Sensor Settings Accumulating Funnel Adjustments...

  • Page 32: Accumulating Funnel Adjustments

    4.1 Rotary Drum Positioning/Sensor Settings A photo sensor maintains the registration of the drum. The drum can be repositioned by either moving the photo eye or the sensor gap plate. Refer to drawings 4.2 to reposition the drum via the sensor gap plate.
  • Page 37 Chapter 5 Trouble-shooting Troubleshooting Checklist...
  • Page 38 Trouble Shooting Checklist (Us-4000) PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. Power off 1. Check main/individual power switch Plug in power cord 2. Main fuse blown 2. Replace fuse #1 on the module Touch screen does 3. Breaker tripped 3. Check breaker in main power box.
  • Page 39 Chapter 6 Replacement Parts Components Lists with Drawings...
  • Page 40 Page Bill of Materials Top Level Report for 07/29/03 Seq No Item Description Quantity ====== =============== ========================== ========== Assembly => T-FLIPR810 US-4000 Rotary Check Weigh Scale 1 TA-CWR1000 Stand Assembly,US-4000 2 TA-CWR2000 Electronic Box Assy 3 TA-CWR3000 Scale Head Assy...
  • Page 42 ADVANCED POLY PACKING, INC. Page Bill of Materials Top Level Report for 07/29/03 Seq No Item Description Quantity ====== =============== ========================== ========== Assembly => TA-CWR1000 Stand Assembly,US-4000 1 TP-CWR1001 Base Assy,US-4000 2 TP-CWR1004 IOP Bracket #2-4000 3 TP-CWR1005 EYE Bracket...
  • Page 44 TA-CWR20 Date 07/29/03 ADVANCED POLY PACKING, INC. Page Bill of Materials Top Level Report for 07/29/03 Seq No Item Description Quantity ====== =============== ========================== ========== Assembly => TA-CWR2000 Electronic Box Assy 1 TP-CWR2001 Electronic Component Plate 2 TP-CWR2002 Electronic Enclosure & Cov 3 TP-CWR2003 Base Plate 4 TP-205108...
  • Page 46 TA-CWR30 Date 07/29/03 ADVANCED POLY PACKING, INC. Page Bill of Materials Top Level Report for 07/29/03 Seq No Item Description Quantity ====== =============== ========================== ========== Assembly => TA-CWR3000 Scale Head Assy 1 TA-CWR3001 Rotary Drum Assy 2 TP-CWR3008 Side Plate 3 TP-CWR3009 Top Plate 4 TP-CWR3010...
  • Page 48 TA-CWR31 Date 07/29/03 ADVANCED POLY PACKING, INC. Page Bill of Materials Top Level Report for 07/29/03 Seq No Item Description Quantity ====== =============== ========================== ========== Assembly => TA-CWR3001 Rotary Drum Assy 1 TP-CWR3002 Rotary Side Plate 2 TP-CWR3003 Sensor Reflector 3 TP-CWR3004 Rotary Long Shelf 4 TP-CWR3005-1...
  • Page 50 TA-CWR40 Date 07/29/03 ADVANCED POLY PACKING, INC. Page Bill of Materials Top Level Report for 07/29/03 Seq No Item Description Quantity ====== =============== ========================== ========== Assembly => TA-CWR4000 IOP Assy 1 TP-T1MD00039 Control Case I.O.P.W/-3 Fr 2 TP-T1MD00039-1 Control Case IOP Back Plat 3 TP-T1MD00039-3 IOP Front Plate,Plain 4 TP-102134...
  • Page 52 ADVANCED POLY PACKING, INC. Page Bill of Materials Top Level Report for 07/29/03 Seq No Item Description Quantity ====== =============== ========================== ========== Assembly => TA-CWR8000 Accumulator Chute,US-4000 1 TP-CWR8000-2-1 End Plate 2 TP-CWR8000-2-2 End Plate 3 TP-CWR8000-3 Gate 4 TP-CWR8000-4...

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