E2 Systems BE 481 Manual

Electro pneumatic drilling and tapping unit. be 48 series; beg 48 series

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Manual

Electro Pneumatic Drilling

And Tapping Unit

Series BE 48 and BEG 48

Read this manual before installation and

commissioning of the product.

Keep for future reference.

MAN052 - Manual BE 48 and BEG 48, EN, Rev. 02.doc

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Page 1 Manual Electro Pneumatic Drilling And Tapping Unit Series BE 48 and BEG 48 Read this manual before installation and commissioning of the product. Keep for future reference. MAN052 - Manual BE 48 and BEG 48, EN, Rev. 02.doc...
Page 2: Table Of Contents
Table of content: Page: Table of content Security Description of the Drilling and Tapping unit General and Installation 5, 6, 7, 8, 9 Settings 10, 11 Start-up Tool holders and Cutting tools Drilling, Countersinking and Reaming Tapping Maintenance instructions Oil refilling of the Hydrocheck Drive belt tension and Transmission change out Technical information Dimensional drawing...
Page 3: Security
Security WARNING! - Ensure that the operator has read and understood this manual before the unit is in use. - For security reasons, any modification of the drilling/tapping unit and it’s accessories, which may affect product safety, must be approved by the manufacturers technical manager. - The unit is intended for drilling, countersinking, reaming and tapping and should not be used for any other application, unless approved by the manufacturers technical manager.
Page 4: Description Of The Drilling And Tapping Unit
Description of the Drilling and Tapping unit The BE 48-series is a flexible electro-pneumatic unit in a modular design. The electric motor runs the spindle while the feed is pneumatic. An hydraulic feed control (hydrocheck) makes it possible to include functions such as multi wall drilling, rapid advance and automatic chip removal.
Page 5 General This Drilling and Tapping Unit is designed for normal drilling, countersinking, reaming and tapping. In applications requiring high-precision hole placement or when drilling into rounded or slanted surfaces, drill bushings must be used. To be able to use the unit, it must first be installed and fitted with control equipment. Regardless of how simple the installation is performed, the unit must be fitted with necessary protective devices to avoid personal injury.
Page 6 4. Connection of the electric motor is done as shown in Fig. 2. and depending on which 3-phase voltage is available. Check all the data on the electric motors data label to ensure that motor protection and connection are properly carried out. Other types of motors can occure. The electric motor must be equipped with a suitable control circuit and motor protection.
Page 7 6. Drilling, countersinking or reaming: The units rapid advance and retraction movements should not exceed a speed of 100 mm/sec. (0,33 fps) to ensure smooth operation and proper signal processing. This is particularly important when the unit is equipped with a linear transducer. Regulation of the speed is possible by fitting the hoses to the units feed cylinder, Port 1 and 2, with throttle-check valves.
Page 8: General And Installation
9. Connection of pneumatic limit switches for sensing the position of the feed spindle. The unit is delivered with plastic hose (length 2 meters (6.56 Ft)) with an outside diameter of Ø4 mm (3/16'') for connecting the pneumatic limit switches. Connection, see Fig. 5 and 7. Fig.
Page 9 12. Connection of the linear transducer for sensing the position of the feed spindle. The linear transducer is a potentiometer, which is delivered with a 2 meter (6.56 Ft) long cable connected to the potentiometer with a PG9 connector, DIN 43650. To facilitate connecting the cable, the leads are marked with their respective numbers as illustrated in Fig.
Page 10: Settings
Settings 1. Transition from rapid advance to working feed. Setting the transition on units equipped with pneumatic, electrical or proximity limit switches is performed with a screw, see Fig. 12, Pos. 1, which on return of the feed spindle, retracts the hydrocheck piston rod into position for the next braking.
Page 11: Start-Up
3. Positive stop. When more exact drilling depth or reverse position is desired, the positive stop is used. The units control system must then be fitted with a time valve so that the feed spindle continues forward a short time (0,5-2 Sec.) after the pneumatic or electric impulse from the position sensor.
Page 12: Tool Holders And Cutting Tools
Tool holders and Cutting tools The unit can be equipped with the following tool holder types: (Choosen when ordering.) Key Chuck: Drill Chuck: Tapping spindle: Collet Chuck: Collet with compensation The following cutting tools can be used with drilling or tapping unit: Drilling unit BE 48: Drills, Core Drills, Shank Mills, Countersinkers, Reamers or Brotsch.
Page 13: Maintenance Instructions
Maintenance instructions Daily inspection: 1. Ensure that the unit is free of chips and dirt that can cause disruption. 2. Ensure that the unit is running smoothly and that it is not making any unusual sounds. In the event of any abnormal noise, immediately stop the machine and cal for service staff to rectify the fault.
Page 14: Oil Refilling Of The Hydrocheck
Oil refilling of the Hydrocheck Suitable oil quality: Hydraulic oil with a viscosity of e.g 32 cSt at +40º C (+104 F) and a high viscosity index e.g. 345. Recommended oil: Castrol, Hyspin AWH-M 32 acc. to ISO VG32. Oil quantity (filled): Ca 6,3 cl (2.22 fl.oz. (UK), 2.13 fl.oz. (US)) Oil refilling equipment: Part.
Page 15: Drive Belt Tension And Transmission Change Out
Belt tension and Transmission change out 1. Belt tension must not be too great. Slide the tensioning pulley carefully against the belt and lock with the screw in its center. Proper belt tension has been attained when the belt can be depressed approx. 20 mm (13/16'') with light pressure.
Page 16: Technical Information
Technical information Technical features, at 6,3 Bar (91.35 Psi): Thrust : BE(G) 481 Max. 1650 N BE(G) 482 and BE(G) 485 Max. 2000 N Stroke : Max. 100 mm (3 15/16''), 100% controlled. Min. center to center spacing : Single spindle min. 90 mm (3 9/16'') Double spindle head min.
Page 17: Dimensional Drawing
Dimensional drawing Multi-spindle head, type A mm B mm C mm D mm Adaptor, Adaptor, weight weight MBKV-402 2,65 VH 042P/ 043P / 043LP / 044P 2,65 MBK-6V2 2,65 MBK-6V3 / 6V4 2,65 MBKV-6VR3 2,65 MBKV-602 / 603 / R603 / 604 2,65 VH 062P / 063P / 063LP / 064P 2,65...
Page 18 Spare parts drawing...
Page 19: Spare Parts Lists
Spare parts list BE(G) 481, BE(G) 482 and BE(G) 485 Pos. Description Part no. Feed housing, complete. See pos. 125 Seal kit for quill with JK2 spindle, complete. See pos. 120 Seal kit for quill with ER32 spindle, complete. See pos. 129 Slide bearing See pos.
Page 20 Pos. Description Part no. Key, TK 6x6x22 415A141010 Washer 043V400396 Screw, MC6S 8x20 FZB 411A122028 Screw, MC6S 8x90 8.8 FZB 411A122045 Tension roll See pos. 123 Screw, MC6S 8x40 8.8 FZB 411A121155 Washer, BRB 8,4X17X1,6 414A112011 Ball bearing See pos. 123 Circlip, SGH 32 See pos.
Page 21 Pos. Description Part no. Proximity switch, inductive, 24 V DC. 604A000006 Micro switch, pneumatic. 604A000011 Micro switch, electric, 10A 125V AC / 10A 250V AC. 604A000012 Screw, MC6S 3x16 FZB 411A121095 Rivet 415A122001 Data label 417S900050 Cable gland, for pneumatic switches 418A264001 Cable gland, for electric and proximity switches 418A260001...
Page 22 Pos. Description Part no. Radial seal, R38x55x7 See pos. 129 Setting screw 043V400461 Tension nut ER32 043K000004 Bearing housing 043V300226 Spindle 043V200038 Quill ER32 043V300225 Adaptor for multi spindle head VH042. 043V300190 Adaptor for multi spindle head VH062, VH063, VH082 and VH083. 043V300194 Adaptor for multi spindle head VH0102.
Page 23: Spare Parts Drawings
Spare parts drawing...
Page 24 Pos. Description Part no. Hydrocheck without magnetic 2-way valve, complete. 043A200036 Hydrocheck with magnetic 2-way valve, complete. 043A200037 End cover for hydrocheck without magnetic 2-way valve, complete. 043R000004 End cover for hydrocheck with magnetic 2-way valve, complete 043R000003 Piston rod, complete. 043R000005 Level protector 043V400363...
Page 25 Transmission kit, BE(G) 481, BE(G) 482; 1:2.5, complete. 043A500004 Transmission kit, BE(G) 481, BE(G) 482; 1:2.8, complete. 043A500003 Transmission kit, BE 481, BE 482; 1:3.1, complete. 043A500002 Transmission kit, BE 481, BE 482; 1:3.4, complete. 043A500001 Transmission kit, BE(G) 485; 2.5:1, complete.
Page 26 Tooth belt, BE(G) 481, BE(G) 482 and BE(G) 485; 1:2.8, L = 660 mm. 422A000002 Tooth belt, BE 481, BE 482 and BE 485; 1:3.1, L = 620 mm. 422A000003 Tooth belt, BE 481, BE 482 and BE 485; 1:3.4, L = 660 mm.
Page 27 Pos. Description Part no. Tension roll, complete. 043R000008 Miscellaneous: Holder for adjustable adaptor TR 20x2. Automotive shank. 040J000008 Key Chuck JK2 6A-2A, Ø 0 – 13,0 mm (0 – 1/2''). 040J000107 Chuck Key for above key chuck. 041J004073 Drill Chuck JK2, Ø 1,0 – 10,0 mm (.04 – 3/8''). 040J000115 Drill Chuck JK2, Ø...
Page 28: Warranty Conditions
The warranty is not valid if unauthorized change/modification have been performed on the product and that this may make the product unsafe. Environmental declaration Unit, Type BE 481 , BE 482, BE 485 or BEG 481, BEG 482, BEG 485. Housing : Aluminium...

This manual is also suitable for:

Be 482 Be 485 Beg 485 Beg 481 Beg 482