Net Safety TL-MP-KIT-X Reference Manual

Multipurpose test lamp kit

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Reference Manual
Part Number: MAN-0131, rev. 2
Release: September 2012
Multipurpose test lamp kit

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Summary of Contents for Net Safety TL-MP-KIT-X

  • Page 1 Reference Manual Part Number: MAN-0131, rev. 2 Release: September 2012 Multipurpose test lamp kit...
  • Page 3 Comply with all information on the product, in this manual, and in any local and national codes that apply to the product. Do not allow untrained personnel to work with this product. Use Net Safety parts and work procedures specified in this manual.
  • Page 4 Net Safety be liable for any incidental, punitive, special or consequential damages including, but not limited to, loss of production, loss of profits, loss of revenue or use and costs incurred including without limitation for capital, fuel and power, and claims of third parties.
  • Page 5 Warranty 1. Limited Warranty. Subject to the limitations contained in Section 10 (Limitation of Remedy and Liability) herein, Seller warrants that (a) the licensed firmware embodied in the Goods will execute the programming instructions provided by Seller; (b) that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and care;...
  • Page 7: Table Of Contents

    Reference Manual Table of Contents MAN-0131, Revision 2 September 2012 Contents Section 1 : Introduction ............... 1 1.1 Models covered ........................1 1.2 Safety instructions ......................1 1.3 Service support ........................1 1.4 Return of material ......................2 1.5 Product recycling/disposal ....................2 Section 2 : Installation .................
  • Page 9: Section 1: Introduction

    Section 1: Introduction Models covered The multipurpose test lamp is Net Safety’s latest design in test lamps and addresses the need to simulate a fire condition when testing any Net Safety flame detector series (UVS, UV/IRS and IR3S Flame Detectors). The multipurpose test lamp allows simulation in classified and hazardous locations.
  • Page 10: Return Of Material

    Material Return Authorization (MRA) number. On the return of the equipment, include the following information: 1. MRA number provided to you by Net Safety 2. Company name and contact information 3. Purchase order, from your company, authorizing repairs or request for quote 4.
  • Page 11: Section 2: Installation

    Carefully remove all of the components from the packaging and verify them against the enclosed packing list. Inspect all components for any obvious damage such as broken or loose parts. If you find any components missing or damaged, notify your local Net Safety representative or the factory immediately.
  • Page 12: Kit Contents

    Reference Manual September 2012 MAN-0131, Revision 2 Kit contents • Multipurpose test lamp • Battery charger • Accessory case • 7.2 Volt (dc) battery pack • Window Cleaning Kit (cloth and cleaning solution) Note: Spare battery pack, window cleaning kit, and test lamp manual are inside accessory case. 2.3.1 Multipurpose test lamp Figure 2-2: Test Lamp Enclosure Description...
  • Page 13: Battery Charger

    Reference Manual MAN-0131, Revision 2 September 2012 2.3.2 Battery charger Do not plug the charger into a DC voltage system. Disconnect battery pack from test lamp electronics module prior to charging. Do not use the charger in a classified area. The battery charger should always be used indoors and should be kept away from water and dust.
  • Page 14: Battery Pack

    The time for recharging battery pack is four (4) hours. When batteries are no longer useable, they should be properly disposed of. Consult with local safety and environmental personnel on proper methods of disposal. Figure 2-5 Battery pack Only use BAT-0009 supplied by Net Safety with the test lamp.
  • Page 15: Section 3: Operation

    Reference Manual MAN-0131, Revision 2 September 2012 Section 3: Operation Never point the test lamp at eyes. UV light is invisible and will cause damage with repeated exposure. When the test lamp push button is held down, ultraviolet and infrared beams will be produced. Beams should be directed at the flame detector window/lens.
  • Page 16: Response Test For Uv/Irs Flame Detectors

    Reference Manual September 2012 MAN-0131, Revision 2 • For analog and analog-HART model detectors, the signal output in alarm (20mA), can be measured using a current measuring device placed in the analog loop or across the meter test jacks inside the junction box. •...
  • Page 17: Response Test For Uvs Flame Detectors

    Reference Manual MAN-0131, Revision 2 September 2012 Figure 3-3: UV/IRS Flame Detector Window Response test for UVS flame detectors Follow the steps below to ensure accurate testing and fire simulation using the test lamp. Important When completing a fire simulation, ensure that the external system is in bypass or erroneous activation of the safety system may occur.
  • Page 18: System Response Test

    Reference Manual September 2012 MAN-0131, Revision 2 System Response Test It is important to verify system response to a fire. System response includes relay, analog and digital output activation. This test is performed with the controller/PLC online, therefore it is important to disable all active external response devices and shut-downs.
  • Page 19: Section 4: Maintenance

    If the problem persists please contact our service department to try and resolve the issue over the phone as outlined in 1.3. If the issue cannot be resolved over the phone, the Net Safety representative may advise to proceed to replace either the electronic module or battery pack. For instructions on replacing the electronic module, refer to 4.4.
  • Page 20 Reference Manual September 2012 MAN-0131, Revision 2 Electronic module replacement The following procedure outlines the steps required to replace the electronic module, part number TL-MP-EMOD, in the test lamp. Electrical shock could cause death or serious injury. Use extreme caution when making contact with the leads and terminals.
  • Page 21 Reference Manual MAN-0131, Revision 2 September 2012 Figure 4-2 Electronic module alignment 6. Tighten the setscrews on the electronic module shown in Figure 4-1, reconnect the battery to the electronics module, and then replace the end cap ensuring that it is completely tightened.
  • Page 22: Section 5 Electrostatic Sensitive Device

    Reference Manual September 2012 MAN-0131, Revision 2 Section 5 Electrostatic sensitive device Definition: Electrostatic discharge (ESD) is the transfer, between bodies, of an electrostatic charge caused by direct contact or induced by an electrostatic field. The most common cause of ESD is physical contact. Touching an object can cause a discharge of electrostatic energy—ESD! If the charge is sufficient and occurs near electronic components, it can damage or destroy those components.
  • Page 23: Section 6: Specifications

    Reference Manual MAN-0131, Revision 2 September 2012 Section 6: Specifications Electrical 6.1.1 Power consumption 200mA @ 8Vdc, 1.6W 6.1.2 Laser optical power & wavelength Class IIIA, 5mW CW, visible wavelengths (650nm) Environmental 6.2.1 UV radiation UVC (185-260 nm) 6.2.2 Storage temperature -40°C to +55°C (-40°F to +140°F) 6.2.3 Operating temperature...
  • Page 24: Mechanical

    Reference Manual September 2012 MAN-0131, Revision 2 Mechanical 6.4.1 Ingress protection IP66/67 NEMA 4X 6.4.2 Weight Kit: 4.4lbs (2Kg) Test lamp: 2.1lbs (1Kg)
  • Page 25: Section 7: Certifications

    Reference Manual MAN-0131, Revision 2 September 2012 Section 7: Certifications North American Class I, Division 1, Groups B, C, and D T6 Class I, Zone 1, Groups IIB+H IP66/67 -40°C ≤ T ≤ +55°C ATEX (-X Version) 0575 II 2 G Ex d [op is] IIB+H T6 Gb -40°C ≤...
  • Page 26 Reference Manual September 2012 MAN-0131, Revision 2...
  • Page 28 ©2012 Emerson Process Management. All rights reserved. Emerson Process Management, Rosemount Analytical, and Net Safety Monitoring are marks of Emerson Process Management group of companies. All other marks are the property of their respective owners. The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.

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