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Summary of Contents for Digital deep sea DSE5220
- Page 1 COMPLEX SOLUTIONS MADE SIMPLE. DEEP SEA ELECTRONICS PLC DSE5220 AUTO MAINS FAILURE MODULE OPERATING MANUAL CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58 parts@genpowerusa.com www.genpowerusa.com...
- Page 2 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: sales@Deepseaplc.com Website: www.deepseaplc.com DSE Model 5220 Control and Instrumentation System Operators Manual ©...
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Page 3: Table Of Contents
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual TABLE OF CONTENTS Section Page INTRODUCTION ....................5 CLARIFICATION OF NOTATION USED WITHIN THIS PUBLICATION..5 OPERATION ....................6 AUTOMATIC MODE OF OPERATION ................6 MANUAL OPERATION ....................... 8 TEST OPERATION ...................... - Page 4 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 9.2.7 PLUG “G” 5 WAY ......................34 9.2.8 PLUG “H” 4 WAY ......................35 9.2.9 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ......35 SPECIFICATION ..................36 COMMISSIONING ..................38 11.1.1 PRE-COMMISSIONING ....................38 FAULT FINDING ..................39 FACTORY DEFAULT CONFIGURATION ...........40 TYPICAL WIRING DIAGRAM ..............43...
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Page 5: Introduction
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 1 INTRODUCTION The DSE 5220 automatic mains failure module has been designed to allow the OEM to meet most of the industry’s complex specifications. It has been primarily designed to monitor the mains (utility) supply, starting the generator automatically should it fall out of limits. -
Page 6: Operation
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 3 OPERATION The following description details the sequences followed by a module containing the standard ‘factory configuration’. Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field. - Page 7 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual Whether the start sequence is initiated by mains (utility failure) or by remote start input, the follow sequence is followed : To allow for short term mains supply transient conditions or false remote start signals, the Start Delay timer is initiated.
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Page 8: Manual Operation
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 3.2 MANUAL OPERATION NOTE:- If a digital input configured to panel lock is active, the LCD will display the icon. When in panel lock, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. -
Page 9: Test Operation
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 3.3 TEST OPERATION NOTE:- If a digital input configured to panel lock is active, the LCD will display the icon. When in panel lock, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock. -
Page 10: Protections
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 4 PROTECTIONS The module will indicate that an alarm has occurred in several ways; The LCD display will indicate a ‘common alarm’ either : (warning), (shutdown) or (electrical trip) If appropriate, the LCD display or LED indicators will display the appropriate alarm icon i.e. -
Page 11: Warnings
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 4.1 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. In the event of a warning alarm the LCD will display:- BATTERY CHARGE FAILURE, if the module does not detect a voltage from the warning light terminal on the auxiliary charge alternator the icon will illuminate. -
Page 12: High Current Warning Alarm
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual HIGH ENGINE TEMPERATURE if the module detects that the engine coolant temperature has exceeded the high engine temperature pre-alarm setting level after the Safety On timer has expired, a warning will occur. icon will illuminate. -
Page 13: Shutdowns
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 4.4 SHUTDOWNS Shutdowns are latching and stop the Generator. The alarm must be cleared, and the fault removed to reset the module. In the event of a shutdown alarm the LCD will display:- (flashing). - Page 14 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual GENERATOR HIGH FREQUENCY if the module detects a generator output frequency in excess of the pre-set trip a shutdown is initiated. icon will illuminate. Generator High Frequency is not delayed, it is an immediate shutdown. GENERATOR LOW FREQUENCY, if the module detects a generator output frequency below the pre-set trip after the Safety On timer has expired, a shutdown is initiated.
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Page 15: High Current Shutdown Alarm
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 4.5 HIGH CURRENT SHUTDOWN ALARM GENERATOR HIGH CURRENT, if the module detects a generator output current in excess of the pre-set trip a warning is initiated. This warning will continue for a period of time depending upon the level of overload that the generator is subjected to, and the configuration setting for Generator High Current in the 5200 series configuration software. -
Page 16: Lcd Indicators And Logo Insert
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 5 LCD INDICATORS AND LOGO INSERT USER CONFIGURABLE LCD indicators These indicators can be configured by the user to indicate any one of 100+ different functions based around the following:- •... -
Page 17: Description Of Controls
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 6 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. Scroll Configure / log Stop Manual Test Auto Start FIG2 5220 OPERATING MANUAL ISSUE 5.1 18-Jun-07 AM 17 CALL US TODAY... -
Page 18: Typical Lcd Display Screens
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 6.1 TYPICAL LCD DISPLAY SCREENS INSTRUMENTS The LCD displays the various engine parameters such as ‘ENGINE SPEED’, ‘OIL PRESSURE’, ‘HOURS RUN’, etc. Each instrument is displayed with the appropriate units of measure. In this example, the values being displayed are Generator L1-N phase to neutral... -
Page 19: Lcd Display Areas
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 6.2 LCD DISPLAY AREAS Instrument values Display information & units of measure Alarm icons Status icons User configurable display icons 5220 OPERATING MANUAL ISSUE 5.1 18-Jun-07 AM 19 CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58... -
Page 20: Viewing The Instruments
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 6.3 VIEWING THE INSTRUMENTS It is possible to manually scroll to display the different instruments by repeatedly operating the scroll button. Once selected the instrument will remain on the LCD display until the user selects a different instrument or after a period of inactivity the module will revert to the initial display (Hz/RPM). -
Page 21: Viewing The Event Log
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 6.4 VIEWING THE EVENT LOG The model 5220 remote start module maintains a log of the last 15 shutdown alarms and mains fail/returns to enable the operator or engineer to view the past alarms history. -
Page 22: Indicators
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 6.5 INDICATORS COMMON ALARM LCD indicators These indicate when an alarm condition is present. The Alarm icons or (warning) or (shutdown) LEDs will detail the exact nature of the alarm. USER CONFIGURABLE LCD INDICATORS These LCD’s can be configured by the user to indicate any on of the different functions based around the following:-... -
Page 23: Front Panel Configuration
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 7 FRONT PANEL CONFIGURATION Although full configuration of the module is possible using the 5200 series configuration software, selected parameters that may require adjustment in the field are able to be adjusted via the module’s fascia. 7.1 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR This configuration mode allows the operator limited customising of the way the module operates. -
Page 24: Editing An Analogue Value
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 7.1.2 EDITING AN ANALOGUE VALUE Press the button to enter edit mode. This is indicated by the flashing parameter. In this example, entering edit mode will cause the 1.2 value to flash. –... - Page 25 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual Front panel configurable items continued: Config’ Section Parameter Type Icons displayed Engine speed Under Speed (RPM) Trip Under Speed (RPM) Pre Alarm Over Speed (RPM) Pre Alarm Over Speed (RPM) Trip DC Voltages Low DC Voltage...
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Page 26: Editing The Current Date/Time
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 7.1.3 EDITING THE CURRENT DATE/TIME The date/time should be initially set using the 5200 series configuration software. However there may be certain circumstances where a minor change to the module’s time is required. One such instance is correction for daylight saving. -
Page 27: Installation Instructions
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 8 INSTALLATION INSTRUCTIONS The model DSE 5220 Module has been designed for front panel mounting. Fixing is by 4 clips for easy assembly. 8.1 PANEL CUT-OUT 160.00mm (6.3”) 220.00mm (8.7”) FIG 3 Maximum panel thickness –... -
Page 28: Front Panel Layout
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 8.4 FRONT PANEL LAYOUT FIG 5 REAR PANEL LAYOUT FIG 6 28 057-012 5220 OPERATING MANUAL ISSUE 5.1 18/06/2007 AM CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58 parts@genpowerusa.com www.genpowerusa.com... -
Page 29: Electrical Connections
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 9 ELECTRICAL CONNECTIONS Connections to the Module are via plug and sockets. 9.1 CONNECTION DETAILS The following describes the connections and recommended cable sizes to the 7 plugs and sockets on the rear of the Module. -
Page 30: Plug "D" 4 Way (Optional)
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 9.1.4 PLUG “D” 4 WAY (OPTIONAL) DESCRIPTION CABLE NOTES SIZE RS485 port Common 0.5mm Use only 120Ω RS485 approved cable RS485 port B 0.5mm Use only 120Ω RS485 approved cable RS485 port A 0.5mm Use only 120Ω... -
Page 31: Plug "H" 4 Way
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 9.1.8 PLUG “H” 4 WAY DESCRIPTION CABLE NOTES SIZE Oil Pressure Input 0.5mm Connect to Oil pressure sender Coolant Temperature 0.5mm Connect to Coolant Temperature sender Input Fuel Level input 0.5mm Connect to Fuel Level sender Sender Common Return... -
Page 32: Pc Configuration Interface Connector
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 9.1.9 PC CONFIGURATION INTERFACE CONNECTOR 8-way connector allows connection to PC via the 810 configuration interface. Module can then be re-configured utilising the 5200 series configuration software. 9.1.10 EXPANSION OUTPUT CONNECTOR The expansion connector allows connection to the 157 relay expansion module or to the 548 LED Remote annunciator module. -
Page 33: Connector Function Details
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 9.2 CONNECTOR FUNCTION DETAILS The following describes the functions of the 3 connectors on the rear of the module. See rear panel layout FIG 5. 9.2.1 PLUG “A” 8 WAY DESCRIPTION DC Supply negative. -
Page 34: Plug "C" 3 Way (Not Fitted)
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 9.2.3 PLUG “C” 3 WAY (NOT FITTED) 9.2.4 PLUG “D” 4 WAY (OPTIONAL) DESCRIPTION RS485 port Common RS485 port B. Use only screened 120Ω cable approved specifically for use in RS485 applications. RS485 port A. -
Page 35: Plug "H" 4 Way
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 9.2.8 PLUG “H” 4 WAY DESCRIPTION Oil Pressure sensing input. Connect to resistive type oil pressure sender. Refer to connection diagram for details. Coolant Temperature sensing input. Connect to resistive type coolant temperature sender. Refer to connection diagram for details. -
Page 36: Specification
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 10 SPECIFICATION DC Supply Continuous voltage rating : 8V to 35V Cranking dip protection : Able to survive 0V for 50mS, providing supply was at least 10V before dropout and supply recovers to 5V. - Page 37 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual Electrical Safety BS EN 60950 Safety of information technology equipment, including electrical business equipment /Electromagnetic BS EN 61000-6-2 EMC Generic Emission Standard (Industrial) Compatibility BS EN 61000-6-4 EMC Generic Emission Standard (Industrial) Environmental BS EN 60068-2-1 Cold Temperature -30°C...
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Page 38: Commissioning
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 11 COMMISSIONING 11.1.1 PRE-COMMISSIONING Before the system is started, it is recommended that the following checks are made:- 7.1. The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system. -
Page 39: Fault Finding
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 12 FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts Check the operating temperature is not above 70 °C. -
Page 40: Factory Default Configuration
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 13 FACTORY DEFAULT CONFIGURATION In the tables below, the icon indicates an item that can be adjusted from the module’s front panel editor. Absence of the icon beside an item means that adjustment of this parameter is only possible using the 5200 series configuration software in conjunction with the P810 interface. - Page 41 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual Output settings – Relay Value 1 Energise Preheat (during pre-heat timer) 2 Energise Common alarm 3 Energise System in auto mode 4 Energise Close generator 5 De-energise Close mains Output settings –...
- Page 42 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual Generator settings – Voltage/frequency Trip Return Under volts trip 184V AC Under volts pre-alarm 196V AC 207V AC Over volts pre-alarm 253V AC 265V AC Over volts trip 276V AC Under frequency trip 40.0 Hz Under frequency pre-alarm...
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Page 43: Typical Wiring Diagram
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 14 TYPICAL WIRING DIAGRAM 5220 OPERATING MANUAL ISSUE 5.1 18-Jun-07 AM 43 CALL US TODAY REQUEST A QUOTE SHOP ONLINE 1-888-POWER-58 parts@genpowerusa.com www.genpowerusa.com... -
Page 44: Appendix
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 15 APPENDIX 15.1 ALTERNATIVE WIRING TOPOLOGIES The 5200 series controllers can support many different wiring topologies (AC systems) to suit the many systems in use worldwide. The ‘Typical connection diagram’ details how to connect the module when used in a 3 phase, 4 wire system (3 phase star connected alternators). -
Page 45: Phase, 3 Wire ( 2 Phase Centre Tap Neutral)
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 15.1.3 2 PHASE, 3 WIRE ( 2 PHASE CENTRE TAP NEUTRAL) The alternator is 2 phase star connected. The live phases are separated by 180° LOAD Mechanical interlock Generator Mains (utility) Earth Electrical interlock... -
Page 46: Icons And Lcd Identification
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 15.2 ICONS AND LCD IDENTIFICATION 15.2.1 PUSH BUTTONS Display Description Display Description Display Description Stop/Reset Configure / log Auto mode Scroll Test mode Start (when in Manual or Test mode) Manual mode 15.2.2 STATUS / MEASUREMENT UNITS... -
Page 47: 5220 Idmt Tripping Curves (Typical)
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 15.3 5220 IDMT TRIPPING CURVES (TYPICAL) 5220 Delayed over-current protection 1000000 100000 10000 1000 Current as a multiple of the trip-point setting (tripping curve = 36) 5220 OPERATING MANUAL ISSUE 5.1 18-Jun-07 AM 47 CALL US TODAY REQUEST A QUOTE... -
Page 48: Sender Wiring Recommendations
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 15.4 SENDER WIRING RECOMMENDATIONS 15.4.1 EARTH RETURN SENDERS Connection Name Terminal Number Oil pressure Sender Coolant temperature sender Fuel level sender Sender common NOTE:- . It is important that terminal 47 ( sender common ) is soundly connected to an earth point on the ENGINE BLOCK, not within the control panel, and must be a sound electrical connection to the sender bodies. - Page 49 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 15.4.3 FUEL LEVEL SENDERS The resistive fuel level senders supported by the 5200 series controllers are devices that translate fuel level into resistance. A change in fuel level translates directly to a change in the resistance of the sender. In the case of a parallel sided fuel tank, an accurate measure of the fuel level can easily be made, however as shown in the example below, this is not the case with non-parallel sided fuel tanks.
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Page 50: 5200 Series Configuration Software And P810 Interface Module
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 15.5 5200 SERIES CONFIGURATION SOFTWARE AND P810 INTERFACE MODULE The 5210 module can be configured using PC with Interface Module 810 and 52xx series PC configuration software. The 5200 series configuration software kit comprises the following:- •... -
Page 51: Enclosure Classifications
DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual 15.9 ENCLOSURE CLASSIFICATIONS IP CLASSIFICATIONS BS EN 60529 Degrees of protection provided by enclosures First Digit Second digit Protection against contact and ingress of solid objects Protection against ingress of water No protection No protection Protected against ingress solid objects with a... - Page 52 DSE Model 5220 Automatic Mains Failure & Instrumentation System Operators Manual NEMA CLASSIFICATIONS NOTE: - There is no direct equivalence between IP / NEMA ratings. IP figures shown are approximate only. Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt. IP30 Provides a degree of protection against limited amounts of falling water and dirt.
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