Synergy R/C Helicopters Sinery N556 Assembly Manual And Part Reference

Advertisement

Quick Links

VERSION 1.0C
ASSEMBLY MANUAL AND PART REFERENCE
WWW.SYNERGYRCHELICOPTERS.COM

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Sinery N556 and is the answer not in the manual?

Questions and answers

Summary of Contents for Synergy R/C Helicopters Sinery N556

  • Page 1 VERSION 1.0C ASSEMBLY MANUAL AND PART REFERENCE WWW.SYNERGYRCHELICOPTERS.COM...
  • Page 2 INTRODUCTION VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread Congratulations on your purchase of the Synergy N556 model helicopter kit! lock is required where indicated. FUEL TANK Synergy N556 was designed and developed by Matt Botos, a world class competition model helicopter pilot, and is the result of thousands of MAIN FRAME hours of research and experience.
  • Page 3 SPECIFICATIONS VERSION 1.0C Components that are factory assembled provide a reference for model assembly. FEATURES: Official Synergy Recommended Equipment*: Disassembly and application of thread lock is required where indicated. • CNC machined 6061-T6 aluminum and Delrin components • Cyclic Servos - Futaba BLS272 and MKS 1240 FUEL TANK •...
  • Page 4 FUEL TANK VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME 200-414 Vent Assembly TRANSMISSION Vent MAIN FRAME ASSEMBLY O-ring CLUTCH STACK ENGINE LANDING GEAR MAIN DRIVE UNIT...
  • Page 5 FUEL TANK VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 110-332 Fuel Clunk MAIN FRAME 106-810 Fuel Tank Stopper Grommet TRANSMISSION 110-333 Fuel Clunk Tubing 110-331 Fuel Tank Stopper MAIN FRAME ASSEMBLY CLUTCH STACK...
  • Page 6 MAIN FRAME VERSION 1.0C APPLY BLUE THREAD LOCK RIGHT SIDE TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 305-112 Elevator Tail Servo Mount (2) lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION...
  • Page 7 MAIN FRAME VERSION 1.0C APPLY BLUE THREAD LOCK LEFT SIDE TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 556-202 N556 Rear Main Frame FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY...
  • Page 8 MAIN FRAME VERSION 1.0C APPLY BLUE THREAD LOCK BOOM BLOCKS AND GYRO TRAY TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 101-306 M3x6 Button Head (4) FUEL TANK MAIN FRAME TRANSMISSION...
  • Page 9 MAIN FRAME VERSION 1.0C MAIN BEARING BLOCKS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 108-105 10x19x5 Radial Bearing lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION BEARING FACES TOP MAIN FRAME ASSEMBLY CLUTCH STACK 556-206 N556 Main Shaft Bearing Block...
  • Page 10 MAIN FRAME VERSION 1.0C APPLY BLUE THREAD LOCK RADIO TRAY AND CANOPY POSTS TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 103-256 M2.5x6 Type I Cross Recessed (4) MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY...
  • Page 11: Fuel Tank

    TRANSMISSION VERSION 1.0C Components that are factory assembled 100-266 M2.5x6 Socket Head (2) provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 556-406 N556 Front Tail Transmission Block FUEL TANK 556-403 N556 Bearing Retainer MAIN FRAME 108-124 12x18x4 Radial Bearing TRANSMISSION...
  • Page 12: Main Frame Assembly

    MAIN FRAME ASSEMBLY VERSION 1.0C APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN SHAFT BLOCK ASSEMBLIES MAIN FRAME (See page 9) TRANSMISSION NOTE ORIENTATION OF THE MAIN SHAFT BLOCKS...
  • Page 13 MAIN FRAME ASSEMBLY VERSION 1.0C APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled TRANSMISSION ASSEMBLY provide a reference for model assembly. (See page 11) Disassembly and application of thread lock is required where indicated. FUEL TANK *IMPORTANT: TRANSMISSION MAIN FRAME MOUNTING HOLES ARE SLOTTED.
  • Page 14 MAIN FRAME ASSEMBLY VERSION 1.0C APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. BOOM BLOCK ASSEMBLY Disassembly and application of thread (See page 8) lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY...
  • Page 15 MAIN FRAME ASSEMBLY VERSION 1.0C APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 305-120 E5 Anti-Rotation Bracket MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK...
  • Page 16 MAIN FRAME ASSEMBLY VERSION 1.0C APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 305-101 E5 Frame Spacer 100-308 M3x8 Socket Head lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION...
  • Page 17 CLUTCH STACK VERSION 1.0C 317-203 Pinion Nut DO NOT OVERTIGHTEN Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 317-206 Hex Adapter FUEL TANK 108-105 10x19x5 Bearing MAIN FRAME TRANSMISSION 100-464 M4x4 Flat MAIN FRAME ASSEMBLY...
  • Page 18 CLUTCH STACK VERSION 1.0C APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME CLUTCH STACK ASSEMBLY (See page 17) TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK...
  • Page 19 ENGINE FAN HUB AND FAN VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 101-306 M3x6 Button Head (4) lock is required where indicated. FUEL TANK MAIN FRAME (Not included with kit) TRANSMISSION MAIN FRAME ASSEMBLY 100-310 M3x10 Socket Head...
  • Page 20 ENGINE CLUTCH VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 100-410 M4x10 Socket Head FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY COMPLETED MOTOR CLUTCH STACK ENGINE LANDING GEAR 200-405 N5 Clutch Assembly (w/one-way)
  • Page 21 ENGINE FAN SHROUD VERSION 1.0C Components that are factory assembled provide a reference for model assembly. 556-309 N556 Fan Shroud Standoff FRONT Disassembly and application of thread lock is required where indicated. 556-310 N556 Fan Shroud Standoff REAR FUEL TANK MAIN FRAME 610-342 Fan Shroud RIGHT TRANSMISSION...
  • Page 22 ENGINE FAN SHROUD VERSION 1.0C APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 100-306 M3x6 Socket Head (2) lock is required where indicated. FUEL TANK MAIN FRAME MOTOR &...
  • Page 23: Engine Alignment

    ENGINE ALIGNMENT VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread ENSURE CLUTCH STACK IS ALIGNED AND START SHAFT SPINS FREELY lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK ENGINE...
  • Page 24: Landing Gear

    LANDING GEAR VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 100-464 M4x4 Set Screw (4) FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK ENGINE 106-966 Skid Tube Plug (4) LANDING GEAR...
  • Page 25 LANDING GEAR VERSION 1.0C APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK ENGINE LANDING GEAR...
  • Page 26: Main Drive Unit

    MAIN DRIVE UNIT VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY 200-507 N556 Auto Hub CLUTCH STACK ENGINE 556-312 Auto Hub Delrin Bushing 14x22x3 LANDING GEAR...
  • Page 27 MAIN DRIVE UNIT VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION Use light oil on One-way bearing MAIN FRAME ASSEMBLY 556-302 N556 Auto Hub Sleeve 556-401 N556 Tail Drive Hub CLUTCH STACK...
  • Page 28 MAIN DRIVE UNIT VERSION 1.0C MAIN SHAFT AND COLLAR Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 109-111 10x12x.3 Main Shaft Shim 556-208 N556 Main Shaft lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY...
  • Page 29: Torque Tube

    TORQUE TUBE VERSION 1.0C BEARING ASSEMBIES Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 320-504 O-Ring (2) MAIN FRAME TRANSMISSION 556-416 Torque Tube Bearing Housing (WHITE) MAIN FRAME ASSEMBLY CLUTCH STACK ENGINE...
  • Page 30 TORQUE TUBE VERSION 1.0C Components that are factory assembled provide a reference for model assembly. TORQUE TUBE ENDS Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME 320-508 Torque Tube Pin Retainer TRANSMISSION MAIN FRAME ASSEMBLY 320-512 Torque Tube End - OD Mount COMPLETED TORQUE TUBE ASSEMBLY CLUTCH STACK...
  • Page 31: Boom Assembly

    BOOM ASSEMBLY VERSION 1.0C Components that are factory assembled TORQUE TUBE ASSEMBLY provide a reference for model assembly. Disassembly and application of thread (See page 30) lock is required where indicated. FUEL TANK MAIN FRAME Insert Torque Tube into boom TRANSMISSION TIP: USE GREASE OR WINDEX TO AID 556-411 N556 Tail Boom 620mm...
  • Page 32 BOOM SUPPORTS VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 115-119 Boom Support End (2) FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK 305-303 E5 Boom Support Rod (2) ENGINE LANDING GEAR...
  • Page 33: Boom Installation

    BOOM INSTALLATION VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME INSERT BOOM UNTIL FLUSH WITH THE FRONT OF BOOM BLOCK TRANSMISSION BOOM SHOULD NOT MAKE CONTACT MAIN FRAME ASSEMBLY WITH THE TRANSMISSION CASE...
  • Page 34: Tail Assembly

    TAIL ASSEMBLY VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK 305-309 E5 Tail Box ENGINE 108-124 12x18x4 Radial Bearing LANDING GEAR 320-405 Tail Box Bearing Spacer...
  • Page 35 TAIL ASSEMBLY VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME 615-124L Hollow Tail Output Shaft 6mm TRANSMISSION 305-518 E5 18T Tail Bevel Gear MAIN FRAME ASSEMBLY 305-307 E5 Output Shaft Spacer CLUTCH STACK...
  • Page 36 TAIL ASSEMBLY VERSION 1.0C PITCH SLIDER ASSEMBLY Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME 606-921 Tail Pitch Link Pin (2) TRANSMISSION MAIN FRAME ASSEMBLY 108-812 8x12x2.5 Radial Bearing CLUTCH STACK 506-920 E-Ring (2)
  • Page 37 TAIL ASSEMBLY VERSION 1.0C TAIL HUB AND TAIL GRIPS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread Repeat assembly for both grips. lock is required where indicated. FUEL TANK THRUST BEARING TIP 615-324 HD Tail Rotor Hub Use the tail hub to help determine which sides MAIN FRAME...
  • Page 38 TAIL ASSEMBLY VERSION 1.0C PITCH SLIDER AND HUB INSTALLATION Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK TAIL PITCH SLIDER ASSEMBLY (See page 36) ENGINE...
  • Page 39 TAIL ASSEMBLY VERSION 1.0C PITCH LEVER Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 100-351 M3 nylock Nut MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY 305-310 E5 Tail Lever Mount CLUTCH STACK ENGINE 106-301 M3 Shim...
  • Page 40 TAIL ASSEMBLY VERSION 1.0C PITCH LEVER INSTALLATION Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK ENGINE LANDING GEAR MAIN DRIVE UNIT TORQUE TUBE 101-308 M3x8 Button Head...
  • Page 41 TAIL ASSEMBLY VERSION 1.0C TAIL FIN Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK DRILL 2.5MM (3/32) HOLE TO PIN ENGINE THE BOOM LANDING GEAR...
  • Page 42 TAIL CONTROL VERSION 1.0C MAIN TAIL ROD Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 556-409 N556 Tail Control Rod 545mm FUEL TANK *OPTIONAL FOR 600 CLASS: 556-410 N556 Tail Control Rod 595mm MAIN FRAME TRANSMISSION...
  • Page 43 TAIL CONTROL VERSION 1.0C NAME Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY 100-312 M3x12 Socket Head CLUTCH STACK ENGINE LANDING GEAR 108-373 3x7x3 Radial Bearing...
  • Page 44: Servo Installation

    SERVO INSTALLATION VERSION 1.0C ELEVATOR AND THROTTLE Components that are factory assembled provide a reference for model assembly. 106-115 Servo Hold Down (6) Disassembly and application of thread lock is required where indicated. FUEL TANK 100-261 M2.5x10 Socket Head (12) MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY...
  • Page 45 SERVO INSTALLATION VERSION 1.0C TAIL AND CYCLIC Components that are factory assembled provide a reference for model assembly. 106-115 Servo Hold Down (4) Disassembly and application of thread lock is required where indicated. FUEL TANK 100-261 M2x10 Socket Head (8) MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY...
  • Page 46 SERVO INSTALLATION VERSION 1.0C CYCLIC CONTROL ARMS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME 100-206 M2x6 Socket Head (4) TRANSMISSION MAIN FRAME ASSEMBLY 310-107 CF Servo Arm CLUTCH STACK ENGINE...
  • Page 47: Swash Plate

    SWASH PLATE VERSION 1.0C 200-406 Swash Plate Assembly 10mm Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 100-214 M2x16 Socket Head (8) lock is required where indicated. FINGER TIGHTEN AND REPLACE ALL 8 BOLTS FUEL TANK AFTER ANY CRASH MAIN FRAME...
  • Page 48 CYCLIC LINKAGES VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 107-100 Ball Link (6) MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY SWASH PLATE ASSEMBLY 107-343 Turnbuckle 43mm (3) CLUTCH STACK (See page 47)
  • Page 49 SERVO INSTALLATION VERSION 1.0C THROTTLE LINKAGE CONTROL Components that are factory assembled SERVO HORNS NOT INCLUDED provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. Throttle Servo Arm Carburetor Linkage Arm 107-100 Ball Link FUEL TANK MAIN FRAME 107-078 78mm Rod...
  • Page 50 TAIL SERVO ROD VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 107-100 Ball Link (2) MAIN FRAME TRANSMISSION 305-311 Tail Push Rod End (2) MAIN FRAME ASSEMBLY CLUTCH STACK SAND CARBON WITH 400 GRIT SANDPAPER AND...
  • Page 51: Tail Servo Installation

    TAIL SERVO INSTALLATION VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SERVO HORN NOT INCLUDED SERVO HORN BOLTS NOT INCLUDED FUEL TANK TIP: Remove unused arms to avoide interferring with canopy MAIN FRAME 16.5mm...
  • Page 52 MAIN HEAD ASSEMBLY VERSION 1.0C MAIN GRIPS AND HEAD AXLE Components that are factory assembled provide a reference for model assembly. GREASE COMPONENTS 516-101 Main Blade Grip Disassembly and application of thread lock is required where indicated. 310-144 Blade Bolt Adapter 4mm (2) FUEL TANK 108-814 8x14x4 Radial Bearing MAIN FRAME...
  • Page 53 MAIN HEAD ASSEMBLY VERSION 1.0C GRIP INSTALLATION Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION 100-512 M5x12 Socket Head (2) MAIN FRAME ASSEMBLY 100-554 M5 Washer (2) CLUTCH STACK ENGINE...
  • Page 54 MAIN HEAD ASSEMBLY VERSION 1.0C RADIUS ARMS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME 516-105 Anti-Rotation Arm TRANSMISSION 108-383 3x8x3 Radial Bearing (4) MAIN FRAME ASSEMBLY 106-301 M3 Shim CLUTCH STACK...
  • Page 55 MAIN HEAD ASSEMBLY VERSION 1.0C HEAD INSTALLATION Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN HEAD ASSEMBLY MAIN FRAME 100-320A M3x20 Shouldered Bolt (See pages 52-53) TRANSMISSION MAIN FRAME ASSEMBLY CLUTCH STACK...
  • Page 56 PITCH LINKAGES VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 107-100 Ball Link (4) MAIN FRAME TRANSMISSION MAIN FRAME ASSEMBLY 107-343 Turnbuckle 43mm (2) CLUTCH STACK ENGINE LANDING GEAR...
  • Page 57: Blade Bolts

    BLADE BOLTS VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK MAIN FRAME TRANSMISSION 100-435A M4x35 Shouldered Bolt (2) MAIN FRAME ASSEMBLY CLUTCH STACK 305-312 Tail Blade Washers (4) ENGINE LANDING GEAR...
  • Page 58 CANOPY VERSION 1.0C Components that are factory assembled 305-125 Key Chain Canopy Mount Male (2) provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. FUEL TANK 305-126 Key Chain Canopy Grommet (2) MAIN FRAME TRANSMISSION 556-500 N556 Canopy MAIN FRAME ASSEMBLY...
  • Page 59: Specifications

    SPECIFICATIONS VERSION 1.0C Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 1252mm FUEL TANK MAIN FRAME (RAIL 556 MAIN BLADES) TRANSMISSION (RAIL 96 TAIL BLADES) MAIN FRAME ASSEMBLY CLUTCH STACK 258mm 370mm...

Table of Contents