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6 November 2006
BD X-MONITOR
Digital Pyro & Boost Pressure Monitor
I n s t a l l a t i o n
Part #
Application
1085002
Dodge Cummins (1994-1997)
1085000
Dodge Cummins (1998-2002)
1085001
Dodge Cummins (2003-2007)
READ THIS MANUAL COMPLETELY BEFORE INSTALLING THIS PRODUCT.
Ship: 88 – 446 Harrison St, Sumas, WA 98295
BD X-Monitor (Pyro & Boost Only)
Date Purchased
Purchased from
Installed by
OWNER'S MANUAL - LEAVE IN GLOVE BOX
Installation Manual Part # I1085000
BD Engine Brake Inc
A10 – 33733 King Rd, Abbotsford, BC, Canada V2S 7M9
Ph: 604.853.6096 Fax: 604.853.8749 Internet: www.bd-power.com
M a n u a l
Part #
Application
1086001
Duramax (LB7/LLY/LBZ)
1087000
Ford 7.3L P/Stroke (1999-2002)
1087001
Ford 6.0L P/Stroke (2003-2007)
Mail: PO Box 231, Sumas, WA 98295
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Table of Contents
Related Manuals for BD Diesel Performance X-Monitor 1085002
Summary of Contents for BD Diesel Performance X-Monitor 1085002
- Page 1 6 November 2006 BD X-Monitor (Pyro & Boost Only) BD X-MONITOR Digital Pyro & Boost Pressure Monitor I n s t a l l a t i o n M a n u a l Part # Application Part # Application 1085002 1086001...
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Page 2: Table Of Contents
6 November 2006 BD X-Monitor (Pyro & Boost Only) T A B L E O F C O N T E N T S Kit Contents ......................3 Welcome........................4 Installation ........................4 Pyrometer Sending Unit (Thermocouple) ...............4 Thermocouple Wiring ..................5 Boost Pressure Sender...................5 Duramax (Non LLY) ....................5 Dodge........................6 Ford........................6... -
Page 3: Kit Contents
6 November 2006 BD X-Monitor (Pyro & Boost Only) Kit Contents Universal Installation Kit 1830030 (Includes thermocouple, bushing, control module vacuum tube boost connection, 6ft of 1/8” air tubing, & fused power wire with ground wire) 1300837 Boost Fitting (Dodge Style) 1820210 Control Module Boost Fitting (Ford/Chevy Style) -
Page 4: Welcome
6 November 2006 BD X-Monitor (Pyro & Boost Only) Welcome Thank you for purchasing the BD X-Monitor. Your kit should have the above- mentioned items for your installation. This manual is divided into different areas to assist you with your installation and operation of your unit. This X Monitor comes with all the programming to measure turbo boost pressure (“TURBO”) and exhaust gas temperature (“PYRO”). -
Page 5: Thermocouple Wiring
6 November 2006 BD X-Monitor (Pyro & Boost Only) Thermocouple Wiring Route the thermocouple wire towards the firewall, taking precaution to keep it away from hot and moving parts, and then pass it through the firewall by piercing a large rubber grommet in the firewall beside the brake booster canister. -
Page 6: Dodge
6 November 2006 BD X-Monitor (Pyro & Boost Only) Dodge Locate and remove one of the intake plenum-to-manifold bolts and install the supplied boost fitting assembly with this kit and tighten to proper specifications. (These bolt holes all open into the intake manifold). Ford Locate the MAP Sensor hose and follow it along to the intake... -
Page 7: Boost Pressure Hose
6 November 2006 BD X-Monitor (Pyro & Boost Only) Boost Pressure Hose Attach one end of the supplied 6 ft piece of hose onto the open port on the supplied Boost Fitting Assembly and route it through the firewall by piercing a large rubber grommet. -
Page 8: Wiring Diagram
6 November 2006 BD X-Monitor (Pyro & Boost Only) Wiring Diagram Display Installation EXTREME CAUTION: The display is very fragile and is installed and tested at the manufacturer. If you must remove the display in order to paint the plastic mount, take extreme care when reinstalling. Do not over tighten mounting screws or the display will be damaged and warranty will be voided. -
Page 9: Programming Chart
6 November 2006 BD X-Monitor (Pyro & Boost Only) Programming Chart BD Engine Brake Inc A10 – 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 Ship: 88 – 446 Harrison St, Sumas, WA 98295 Mail: PO Box 231, Sumas, WA 98295 Ph: 604.853.6096 Fax: 604.853.8749 Internet: www.bd-power.com... -
Page 10: Operation
6 November 2006 BD X-Monitor (Pyro & Boost Only) Operation CAUTION: Do not run the engine at higher than 900°F (1050°F if the pyrometer is mounted pre-turbo) temperatures (“PYRO”) as indicated on the display for extended periods or serious engine damage may result. The suggested limits for boost pressure (“TURBO”) on stock trucks are 32psi on Dodge/Fords and 25psi on Duramax trucks. -
Page 11: Maintenance & Troubleshooting
6 November 2006 BD X-Monitor (Pyro & Boost Only) The “ALARM” number is the temperature for which the display will display an alarm at with this temperature setting is achieved. The “ALARM” setting can be changed by pressing on the upper MODIFY button. It will increase the value upwards in increments of 10 until “1500”... - Page 12 6 November 2006 BD X-Monitor (Pyro & Boost Only) If the “PYRO” reading on the display is showing “----” then there is a short circuit with the thermocouple or the wiring. If the display is showing “2213” then the module is not showing the connection to the thermocouple or the thermocouple is faulty.
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Page 13: Limited Warranty Statement
6 November 2006 BD X-Monitor (Pyro & Boost Only) BD Engine Brake, Inc. Limited Warranty Statement THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS. DISCLAIMER OF LIABILITY BD Engine Brake Inc., its successors, distributors, jobbers, and dealers (hereafter “BD”) shall in no way be responsible for the product's proper use and service.
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