LELY E-LINK D 6060 Operating Manual
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LELY E-LINK D 6060 Operating Manual

LELY E-LINK D 6060 Operating Manual

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E-LINK
D 6060 • D 4060
1251.99.03.04
05.03
Operating Manual
from year of manufacture 2002

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Summary of Contents for LELY E-LINK D 6060

  • Page 1 E-LINK D 6060 • D 4060 1251.99.03.04 05.03 Operating Manual from year of manufacture 2002...

  • Page 3: Preface

    Pass on this operating manual to every user of this machine! This manual must always be available wherever the machine is in use. D 6060 / D 4060! LEASE READ THE OPERATING MANUAL Observe all safety instructions! E-LINK D 6060 • D 4060...

  • Page 4: Imprint

    Reprinting without express written approval is not permitted – all rights reserved and subject to technical alterations. Illustrations are not binding on form and design of the machine. © 2003 by Lely Maschinenfabrik GmbH Wolfenbüttel Made in Germany. 1251.99.03.04 Rev 05.03 Print 05.03...

  • Page 5: Table Of Contents

    SYSTEMINFO MENUE DIAGNOSIS MENUE Standard diagnosis Extended diagnosis STATISTICS MENUE ERROR MESSAGES System error messages Standard error messages APPENDIX System Service Select submenue MONITOR submenue SYSTEM SETUP submenue EEPROM CONTENTS submenue SELF-TEST submenue SCOPE E-LINK D 6060 • D 4060...

  • Page 6: Warning Symbols

    This symbol stands next to safety instructions: malfunctions and impairments of correct operation, possible material damage. Note! This symbol stands next to useful information: special information on how to use the machine most efficiently. E-LINK D 6060 • D 4060...

  • Page 7: Safety

    SAFETY SAFETY Proper use This E-Link system is exclusively intended for use on the LELY WELGER D 6060 or LELY WELGER D 4060 "Balers". Using the machine for any other purposes does not constitute proper use. The manufacturer cannot be held liable for any damage resulting from such use;...

  • Page 8: General Information

    (e. g.: casing sheets and distance brackets)! Before opening the protections: Switch off p.t.o. shaft drive and tractor engine, wait until machine has stopped, remove the ignition key. Keep fire extinguisher within reach. E-LINK D 6060 • D 4060...

  • Page 9: Electrical Equipment/Electronics

    Provide for all-polo disconnection of the power supply to the machine (disconnect battery). Interrupt power supply between tractor and baler. Take strong heat generation at welding points into account. Dismount sensitive parts (cables, sensors, plastic parts) before welding. E-LINK D 6060 • D 4060...

  • Page 10: Electromagnetic Compatibility (Emc)

    Ensure above all that the electrical and electronic components subsequently installed are in conformity with the EMC directive 89/336/EEC as amended, and that they are provided with the E-LINK D 6060 • D 4060...

  • Page 11: Overview

    (e.g. pouring rain, splashing, steam-jet high-pressure cleaning machine). Requirements on the machine Caution! Operation with 24 V power supply is not permissible. Onboard voltage, machine: 12 V Fuse protection, machine side: 30 A E-LINK D 6060 • D 4060...

  • Page 12: The Menues

    Select menue: keys < > and < > Confirm selection with key < >. If no menu is to be selected: if no key is pressed for 5 seconds, automatic return to the MONITOR menue is effected. E-LINK D 6060 • D 4060...

  • Page 13: Monitor Menue

    Pressure Pressure Field A: Field B: Field C: Blower (fan) status Hydraulic System Operating parameters Disconnected Pick-up Pressure presetting Stand-by (flashing)/ Cutting device Combi presetting connected Support foot Mixer Bottom door Length of bale E-LINK D 6060 • D 4060...

  • Page 14: Blower Control

    If mixer = 0 the pressure can be set, not, however, combi. If mixer <> 0, combi can be set, not, however, the pressure. length of bale The bale length can be adjusted to 80..240 cm. E-LINK D 6060 • D 4060...

  • Page 15: Operating Status Pressure On/Pressure Off

    The type of knotter fault is indicated by the status of the circular knotter sensor symbols: Knotter faults Description The knotter sensor is damped, no knot has been tied The knotter sensor is undamped, the knot was not drawn off E-LINK D 6060 • D 4060...

  • Page 16: Slip Warning

    Cutting device status The connected cutting device is displayed in the main field by scissors. Bales Bales Batt Batt Bales Bales Batt Batt Hours Hours Hours Hours Combi Combi Combi Combi E-LINK D 6060 • D 4060...
  • Page 17 (pressure/combi presetting - mixer - bale length (D4060/6060 only) ) Toggle pressure-on / pressure-off status Increase selected system presetting Reduce selected system presetting +/- simultaneously: trigger el. tying cycle (50 cm monitoring active) "Remove" error message Open menue overview E-LINK D 6060 • D 4060...

  • Page 18: Setup Menue

    Pressure drop 0..5 s Knotter alarm Off – On Beep Off – On, length 0..50 ms Page 2/2 CAN-modules 1 and 2 Yes – No D 4060 only: Page 2/2 Worm monitor On – Off E-LINK D 6060 • D 4060...

  • Page 19: Language

    "Knotter faults", page 15. In addition, an audible knotter alarm can be activated: Knotter alarm ON: Any knotter alarm occurring is audibly indicated. Knotter alarm OFF: Any knotter alarm occurring is not audibly indicated. E-LINK D 6060 • D 4060...

  • Page 20: Beep

    (worms between rotor and compactor) the PU stop is activated. The PU stop will only be deactivated when the two worms rotate again. Worm monitoring becomes active only from a certain operating speed: approx. 800 U/min. E-LINK D 6060 • D 4060...

  • Page 21: Can Modules

    (Step 7) Ignore and acknowledge any error messages possibly appearing during this process. (Step 8) Reconnect CAN module 1. (Step 9) Switch power supply on switch box off and on again (Figure: 1). The system starts anew. E-LINK D 6060 • D 4060...
  • Page 22 If closing of the keys is correctly indicated in the diagnosis, addressing has been successfully finished. If the key changes are not correctly indicated, the two modules have been exchanged and must be addressed anew (beginning with step E-LINK D 6060 • D 4060...
  • Page 23 SETUP menue SETUP menue key functions - Overview Operation Page up Page down Change parameter Change parameter Select parameter Select parameter Open menue overview (3 sec.: Monitor menue) E-LINK D 6060 • D 4060...

  • Page 24: Systeminfo Menue

    : 0.03 : 0.03 : 0.03 SW Date SW Date : 02.03.2001 : 02.03.2001 SW Date SW Date : 02.03.2001 : 02.03.2001 Memory Memory Memory Memory : 128kB/1kb : 128kB/1kb : 128kB/1kb : 128kB/1kb E-LINK D 6060 • D 4060...
  • Page 25 SYSTEMINFO menue SYSTEMINFO menue key functions - Overview Operation Open menue overview (3 sec.: Monitor menue) E-LINK D 6060 • D 4060...

  • Page 26: Diagnosis Menue

    To previous diagnostic page: key < > To next diagnostic page: key < > Return to the menue selection: Press key < >. Return to MONITOR menue: press key < > for 3 sec. E-LINK D 6060 • D 4060...
  • Page 27 Digital sensors Digital sensors Digital sensors Digital sensors Flywheel Flywheel Flywheel Flywheel Crank Crank Crank Crank The following symbols are used for the sensor status: Sensor type Symbol Status Proximity switches damped undamped opened closed E-LINK D 6060 • D 4060...
  • Page 28 Knotter 1 Knotter 2 Knotter 3 Knotter 4 Knotter 5 Knotter 6 Compactor Crank Worms (between rotor and compactor) Cutting device Flywheel Star wheel 1 Star wheel 2 : Channels in additional CAN module E-LINK D 6060 • D 4060...
  • Page 29 Attention, fault! E. g. actor channel in control unit defective. Actor not triggered (–), but has switched (+). Attention, fault! E. g. short circuit to chassis or broken wire. Actor has not been triggered (–) and has not switched (–). E-LINK D 6060 • D 4060...
  • Page 30 "Tying" is not tested in the Automatic Diagnosis. The following symbols are used for the actor status: Symbol Actor status Actor channel is OK. Actor channel is faulty. Actor channel cannot be triggered. E-LINK D 6060 • D 4060...
  • Page 31 Each fan is protected by a 10 A flat fuse (red), the fan to which the lubricating pump is connected is protected by a 15 A fuse (blue). E-LINK D 6060 • D 4060...
  • Page 32 Analog sensors Analog sensors Analog sensors Analog sensors Strainbolt: Strainbolt: Strainbolt: Strainbolt: Analog channels - Overview The following digital sensors are included in the diagnosis: Analog sensors D 6060 D 4060 Pressure sensor Strain bolt E-LINK D 6060 • D 4060...

  • Page 33: Extended Diagnosis

    Information", page 8. Return to the menue selection: Press key < >. Return to MONITOR menue: press key < > for 3 sec. Call extended diagnosis: press key < > and key < > simultaneously. E-LINK D 6060 • D 4060...
  • Page 34 Tying Tying Val. C Val. C Val. C Val. C Val. 67 Val. 67 Val. 67 Val. 67 Val. 45 Val. 45 Val. 45 Val. 45 Val. 89 Val. 89 Val. 89 Val. 89 E-LINK D 6060 • D 4060...
  • Page 35 Function in Diagnosis Page up Call up scope Page down Toggling between automatic and manual actor diagnosis: Actor channel On Actor channel Off Select actor Select actor Open menue overview (3 sec.: Monitor menue) E-LINK D 6060 • D 4060...

  • Page 36: Statistics Menue

    < > or < >. Erase day counter: press keys < > and < > simultaneously for 3 seconds. Active day counter #3 Statistics Statistics Statistics Statistics Bale counter Machine running time E-LINK D 6060 • D 4060...
  • Page 37 STATISTICS menue STATISTICS menue key functions - Overview Function in Statistics Press both keys for 3 seconds: erase actual day counter. Select day counter Select day counter Open menue overview (3 sec.: Monitor menue) E-LINK D 6060 • D 4060...

  • Page 38: Error Messages

    System error messages System error messages can appear in all menues. System error messages cannot be removed by pressing a key/acknowledged. They disappear when the cause of the error has been eliminated. E-LINK D 6060 • D 4060...
  • Page 39 Battery voltage too high ! too high ! too high ! too high ! This error cannot be removed by pressing a key. It disappears when the cause of the error has been eliminated. E-LINK D 6060 • D 4060...

  • Page 40: Standard Error Messages

    Val. B ! Val. B ! The error message can be removed via key; the output, however, remains blocked up to a new start of the system. Remove/acknowledge error messages: press key < >. E-LINK D 6060 • D 4060...
  • Page 41 STOP Overload Overload Overload Overload packer! packer! packer! packer! The error message can be removed by key depression or disappears automatically, when the overload has been removed. Remove/acknowledge error messages: press key < >. E-LINK D 6060 • D 4060...
  • Page 42 STOP STOP Twine Twine Twine Twine empty! empty! empty! empty! The error message can be removed by key stroke, or disappears automatically when twine has been reloaded. Remove/acknowledge error messages: press key < >. E-LINK D 6060 • D 4060...
  • Page 43 The error message appears only in case of faults on one or both CAN modules(s), or in case of faulty electrical connection to one or both CAN module(s). Remove/acknowledge error messages: press key < >. E-LINK D 6060 • D 4060...

  • Page 44: Appendix

    EPROM co tent EPROM co EPROM co tent tent Self- - - - test Self test Self Self test test Select submenue: keys < > and < >. Confirm selection with key < >. E-LINK D 6060 • D 4060...
  • Page 45 Appendix SYSTEM SERVICE key functions - Overview Operation Select submenue Select submenue Open menue overview E-LINK D 6060 • D 4060...

  • Page 46: Monitor Submenue

    Open SETUP of the desired machine family: Press key < >. System setup System setup System setup System setup D 4000 D 4000- - - - 6060 D 4000 D 4000 6060 6060 6060 E-LINK D 6060 • D 4060...
  • Page 47 Appendix SYSTEM SETUP key functions - Overview Operation Select machine family Select machine family Calling of SETUP of the desired machine family E-LINK D 6060 • D 4060...

  • Page 48: Eeprom Contents Submenue

    In this submenue, the contents of the EEPROM is shown in hexadecimal form (for diagnostic purposes). Line scrolling: press key < > or < >. Page scrolling: press key < > or < >. Return to SYSTEM SERVICE: Press key < >. E-LINK D 6060 • D 4060...
  • Page 49 Appendix EEPROM CONTENTS key functions - Overview Operation Scroll up by one line Scroll down by one line Scroll down by one page Scroll up by one page Return to SYSTEM SERVICE E-LINK D 6060 • D 4060...

  • Page 50: Self-Test Submenue

    Return to SYSTEM SERVICE: Press key < >. Self Self- - - - test Self Self test test test Please connect Please connect Please connect Please connect test test- - - - appliance! appliance! test test appliance! appliance! E-LINK D 6060 • D 4060...

  • Page 51: Scope

    Page number: 1/9 Designation of the (presently selected) sensor/actor channels Channels not used Time window:10 s When recording has been stopped (HOLD mode), an additional CURSOR function is available. Valve Valve Valve Valve Cursor position:490.0 s E-LINK D 6060 • D 4060...
  • Page 52 Bottom Valve 2 D.S. Pressure switch Valve 1 SCHN. Worm (between rotor and compactor) EL.B Electr. tying Switches Abbreviation Channel designation Chute up S.R. Chute down BA.V Bale extractor forward BA.R Bale extractor backwards E-LINK D 6060 • D 4060...
  • Page 53 Select scope parameters Options : - Page shown - Time window set (10s - 20s - 50s - 100s - 200s - 500s) - Cursor position (in HOLD mode only) Return to SYSTEM SERVICE E-LINK D 6060 • D 4060...
  • Page 54 The Analog Scope is used e.g. for checking the pto speed. Momentary value: 959RPM Zoom factor: 5 Offset: 840RPM When recording has been stopped (HOLD mode), an additional CURSOR function is available. Value measured (at cursor position: 977RPM Cursor position: 495.5 s E-LINK D 6060 • D 4060...
  • Page 55 - Time window set (10s - 20s - 50s - 100s - 200s - 500s) - Cursor position (in HOLD mode only) - Offset (0..90% measuring range) - Zoom factor (1x - 2.5x - 5x - 10x) Return to SYSTEM SERVICE E-LINK D 6060 • D 4060...
  • Page 56 Scope (This page is blank on purpose!) E-LINK D 6060 • D 4060...

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