Phocos MPS45 User Manual

Modular power switch (standalone)

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Summary of Contents for Phocos MPS45

  • Page 26: Table Of Contents

    Contents General Safety Information Major Functions Recommendations for Use Mounting and Connecting 1. Using MPS as a DC load switch with deep-discharge protection 1.1 MPS features 1.2 Setting up your MPS as DC load switch with deep-discharge protection 1.3 Installation instruction 1.4 Starting up the Controller 2.
  • Page 27: General Safety Information

    Please read the instructions and warnings in this manual carefully before beginning any installation. Please do not disassemble or attempt to repair Phocos products. Phocos charge controllers do not contain user serviceable parts. Please observe all instructions with regards to external fuses/breakers as indicated.
  • Page 28: Major Functions

    To construct systems using multiple MPS units, MPS has the ability to communicate with Phocos' Modular Central Unit (MCU) in order to exchange system information, to program and to receive all necessary system settings (see MCU manual).
  • Page 29: Recommendations For Use

    Recommendations for Use The MPS controller warms up during normal operation. If there is insufficient ventilation (e.g. in a cabinet), the controller has built-in overheating protection. The MPS controller does not require any maintenance or service. Remove any dust with a dry tissue.
  • Page 30 MPS can control loads in positive and negative grounded systems. Grounding is selected by wiring of your MPS, see details in chapter 1.3.2. Load Current: MPS is available in two versions: Type MPS45 MPS80 Nominal load current 45 A 80 A...
  • Page 31: Setting Up Your Mps As Dc Load Switch With Deep-Discharge Protection

    Three-LED Status Display Red LED Yellow LED Green LED Failure MPS on MPS power switch is on Manual Setting by DIP Switches 1.2 Setting up your MPS as a DC load switch with deep-discharge protection Please be sure to always follow this procedure in the following sequence: Set the DIP switches according to the load switch function Mount MPS on DIN rail or wall Connect the load wiring to the unit with proper polarity.
  • Page 32: Installation Instruction

    1.3 Installation Instruction 1.3.1 Wall Mounting Please see fig 1, 2 and 3 which shows how to install the MPS controller on a standard 35 mm DIN Rail. Mount DIN Rail onto a vertical surface. Mount MPS in a manner that ensures there is enough space above and below the unit to ensure vertical air flow through the ventilation grill.
  • Page 33: Starting Up The Controller

    1.3.3 Connecting the Load Negative grounded Positive grounded Open the cover at the load terminals. Connect the wires leading to the load with the correct polarity. Respect the appropriate wiring for negative and positive grounded systems! Wire size: See "Table of recommended wiring for MPS units"...
  • Page 34: Using Mps As Pv Charge Controller

    1.4.2 Display Functions LED 1 (Yellow) LED 2 (Green) LED 3 (Red) Status indication LED 1 LED 2 LED 3 Status Meaning MPS power switch is on (active), power applied to connect load. Error Battery voltage out of range. MPS switched off. Check battery voltage when voltage is below EVD or LVD.
  • Page 35: Mps Features

    MPS, see details in chapter 2.3.2. Charging Current: MPS is available in two versions: Type MPS80 MPS45 Nominal charging current 80 A 45 A Overload and Short Circuit Protection: MPS advanced overload protection allows overload for a limited time, to enable inrush current...
  • Page 36 Panel open circuit voltage measured during day and night. Three-LED Status Display Red LED Yellow LED Green LED Failure MPS ready MPS FET is on Manual Setting by DIP Switches Additional features available if MPS is used together with Phocos Modular Control Unit MCU (see MCU manual )
  • Page 37: Setting Up Your Mps As Pv Charge Controller (Stand-Alone Mode)

    2.2 Setting up your MPS as PV Charge Controller (stand-alone mode) Please be sure to always follow this procedure in the following sequence: Set the DIP switches according to the PV charge controller function Mount MPS on DIN Rail or wall Connect the battery to the unit with proper polarity Connect the solar array to the unit When disassembling, perform the installation sequence in reverse order.
  • Page 38 Mount MPS in a way that ensures there is enough space below and above for the air to vertically air flow through the ventilation grill. 2.3.2 Grounding MPS can work in negative or positive grounded systems. Select the type of grounding according your system requirements. Respect that all components in your system should use the same type of grounding! Negative grounded Positive grounded...
  • Page 39: Starting Up The Controller

    2.3.4 Connecting Solar-Array Negative grounded Positive grounded Open the cover at the solar-array terminals. Connect the wires leading to the solar-array with the correct polarity. Respect the different wiring for negative and positive grounded systems! Wire size: See "Table of recommended wiring for MPS units"...
  • Page 40: Using Mps As Wind/Hydro Generator Charge Controller (Diversion Control)

    MPS can control diversion loads in positive and negative grounded systems. Grounding is selected by wiring of your MPS, see details in chapter 3.3.2. Diversion Load Current: MPS is available in two versions: Type MPS45 MPS80 Nominal load current 45 A 80 A...
  • Page 41: Setting Up Your Mps As Wind/Hydro Charge Controller (Stand-Alone Mode)

    voltage rises over the diversion load connect voltage. If two-point control is selected (DIP switch 6 OFF), the diversion load will be switched off after the battery voltage drops below the diversion load disconnect level and pauses one minute to prevent the system from oscillation. When PWM function is selected, the MPS approximates the PWM range to the actual running charge cycle target voltage ( e.g.
  • Page 42: Installation Instruction

    3.3 Installation Instruction 3.3.1 Wall Mounting Please see fig .1, 2 and 3 showing how to install the MPS controller on a standard 35 mm DIN Rail. Mount Din Rail onto a vertical surface. Mount MPS in a way that ensures there is enough space below and above for the air to vertically air flow through the ventilation grill.
  • Page 43: Starting Up The Controller

    for safety considerations. Insert the fuse after you have connected all wires including the load and make sure that all terminals are fixed tightly with proper polarity. Open the cover on the battery terminal side. Negative grounded Positive grounded Connect the wires leading to the battery with the proper polarity.
  • Page 44: Safety Recommendations

    3.4.2 Display Functions LED 1 (Yellow) LED 2 (Green) LED 3 (Red) Status indication LED 1 LED 2 LED 3 Status Meaning Diversion load is switched on Diversion load is switched off FLASH Diversion load is in PWM mode Error Diversion load current too high Error Over-temperature...
  • Page 45: Technical Data

    Technical Data Nominal voltage 12 V / 24 V / 48 V Max. current MPS45: 45 A MPS80: 80 A 30V in 12V system Max. panel voltage 50V in 24V system 95V in 48V system Self power consumption <6 mA Ambient temperature range -25 °C to + 50 °C...

This manual is also suitable for:

Mps80

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