Raychem H908 Installation Instructions Manual

Raychem H908 Installation Instructions Manual

Wintergard plug-in power connection kit with end seal

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R
Approvals
718K Pipe Heating Cable,
or 877Z De-Icing and
R
Snow Melting Equipment
LISTED

Kit Contents

Item Qty

Description

A
1
Gel-filled end seal
B
1
Heat-shrinkable tube (8˝ long x 1˝ dia.)
C
1
Heat-shrinkable tube (5˝ long x 3/4˝ dia.)
D
2
Mastic strips (2˝ long x 1˝ wide)
E
2
Heat-shrinkable tubes (1˝ long x 1/8˝ dia.)
F
2
Insulated bus wire crimps
G
1
Uninsulated braid crimp
H
2
Warning labels for pipe-trace applications
I
2
De-icing and snow melting equipment labels
J
1
Plug-in ground-fault equipment protection device
K
2
Clamp ties
L
2
Black cloth tapes (6˝ long x 1˝ wide)
WARNING:
These components are electrical devices. They must be
installed correctly to ensure proper operation and to
prevent shock or fire. Carefully follow all of the installa-
tion instructions and read these important warnings.
• To minimize the danger of fire from sustained
electrical arcing if the heating cable is damaged or
improperly installed, and to comply with the
requirements of Raychem and the 1996 National
Electrical Code, ground-fault equipment protection
must be used on each heating cable branch circuit.
Arcing may not be stopped by conventional circuit
protection.
• Component approvals and performance are based
on the use of specified parts only. Do not substitute
parts or use vinyl electrical tape.
• The black heating-cable core is conductive and can
short. It must be properly insulated and kept dry.
H908
WinterGard Plug-in Power Connection Kit
with End Seal

Installation Instructions

Description
The H908 is a plug-in, ground-fault-protected power connection kit for use
with WinterGard H311, H611, and H612 120-V heating cables.
This kit ensures compliance with Raychem and NEC requirements for
ground-fault protection of equipment. It does not protect people against the
hazards of electrical shock. The kit includes materials for one power
connection and end seal. All WinterGard heating cables are designed for
water-pipe freeze protection applications. Only the H612 heating cable can be
used for both pipe freeze protection and roof and gutter de-icing applications.
For additional technical support call Raychem at 800-542-8936.

Tools Required

• Needle nose pliers
• Utility knife
• Diagonal cutters
Additional Materials Required
• Grounded, UL Listed 15-amp, 120-volt receptacle (receptacle must be
• Additional cable ties may be required for roof and gutter applications.
DESIG. 3A, 3B, 3C, 3D, 2E
• Your application may require additional WinterGard accessories; for exam-
®
• Keep components and heating cable ends dry
before and during installation.
• Damaged bus wires can overheat or short. Do not
break braid or bus wire strands when scoring the
jacket or core.
• Bus wires will short if they contact each other.
Keep bus wires separated.
• Heat-damaged components can short. Use a heat
gun or a torch with a soft, yellow, low-heat flame,
not a blue focused flame. Keep the flame moving to
avoid overheating, blistering, or charring the heat-
shrinkable tubes. Avoid heating other components.
Replace any damaged parts.
• Use only fire-resistant insulation materials such as
fiberglass wrap.
• Leave these installation instructions with the user
for future reference.
• Propane torch or heat gun
• Panduit crimp tools CT100 and CT570
approved for wet locations if exposed to weather)
ple, H903 application tape for pipe applications; H913/H914 roof clips
and/or H915 downspout hangers for roof and gutter de-icing applications.
L
K
J
I
H
G
F
E
D
CAUTION:
Charring or burning the heat-shrinkable tubes
in this kit will produce fumes that may cause eye,
skin, nose, and throat irritation. Consult Material
Safety Data Sheet RAY/3122.
24-hour emergency telephone:
CHEMTREC (800) 424-9300.
Non-emergency health and safety information:
(650) 361-4907.
A
B
C

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Table of Contents
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Summary of Contents for Raychem H908

  • Page 1: Installation Instructions

    End Seal Installation Instructions Description The H908 is a plug-in, ground-fault-protected power connection kit for use with WinterGard H311, H611, and H612 120-V heating cables. This kit ensures compliance with Raychem and NEC requirements for ground-fault protection of equipment. It does not protect people against the hazards of electrical shock.
  • Page 2 H908 Design and Installation Information for Heating Cable on Pipes Only (WinterGard H311, H611, and H612 Heating Cables) Electrical codes Articles 422 and 427 of the National Electrical Important: For the Raychem HTS warranty to All thermal and design information provided...
  • Page 3 H908 Design and Installation Information for Heating Cable on Pipes Only (continued) (WinterGard H311, H611, and H612 Heating Cables) 2. Calculate the total heating cable length. Example (taken from Example 2 [on metal pipe], pg. 2): Pipe length × spiraling ratio...
  • Page 4 H908 Design and Installation Information for Heating Cable on Pipes Only (continued) (WinterGard H311, H611, and H612 Heating Cables) 6. Install thermal insulation. • Minimize the potential for mechanical dam- 8. Check the installation • A reliable WinterGard system depends on age to the heating cable after installation by •...
  • Page 5 H908 Design and Installation Information for Roof and Gutter De-Icing Only (WinterGard Wet H612 Heating Cable) Electrical codes Article 426 of the National Electrical Code Important: For the Raychem HTS warranty to All design information provided here is based on...
  • Page 6 H908 Design and Installation Information for Roof and Gutter De-Icing Only (continued) (WinterGard Wet H612 Heating Cable) 4. Install heating cable end seals, 5. Mark the installation. 6. Check the installation. splices, tees, and power connection. Two labels indicating the presence of elec- •...
  • Page 7 H908 Design and Installation Information for Roof and Gutter De-Icing Only (continued) (WinterGard Wet H612 Heating Cable) Note: • In all locations, route and secure cable to avoid possible mechanical damage, such as from ladders, etc. • Neither the ground-fault unit nor the power connection splice can be submerged.
  • Page 8 H908 Installation Instructions – Power Connection Kit Identify heating cable Inner jacket Conductive core Inner jacket Conductive core Braid Bus wires Outer jacket Braid Bus wires WinterGard H311, H611 WinterGard H612 Heating cables with braid Heating cables with braid and no outer jacket and outer jacket Note: Instructions generally show heating cable with braid and outer jacket.
  • Page 9 H908 Installation Instructions – Power Connection Kit (continued) For H612 heating cable only For H612 heating cable only Unravel the braid back to the • outer jacket. 2-3/4" Do not cut braid • Straighten the braid and • Lightly score completely around twist into a pigtail.
  • Page 10 H908 Installation Instructions – Power Connection Kit (continued) Connect bus wires Apply mastic to bus wires • Use insulated bus • Remove release paper from mastic strips. wire crimps and • Wrap one strip of mastic around the CT-100 crimp tool...
  • Page 11 H908 Installation Instructions – Power Connection Kit (continued) Apply 8-inch shrink tube • Center the 8-inch heat-shrinkable tube over the splice. Make sure that the tube extends over the end of the Note: Ring of adhesive heating cable and cord.
  • Page 12 H908 Installation Instructions – End Seal Note: The end seal is designed to be installed only once; it cannot be removed from the heating cable once installed. Do not use until ready for final installation. End Seal for H311, H611, H621 End Seal for H612, H622 •...
  • Page 13 H908 Installation Instructions – Securing the Ground-Fault Device For pipe freeze protection For pipe freeze protection (continued) Clamp ties Cord label • To prevent damage to the ground-fault equipment protection • Plug the heating cable into a 15-A, 120-Vac grounded outlet.
  • Page 14 (2) years from the date of purchase. This warranty can be amended only by a written instrument signed by a duly authorized officer of Raychem HTS. Buyer’s, exclusive remedy under this warranty shall be to have Raychem HTS, within a reasonable time, repair such goods or supply replacement goods or credit Buyer’s account for such goods...
  • Page 15 H908 Design and Installation Information Notes...
  • Page 16 H908 Design and Installation Information WinterGard, WinterGard Plus and WinterGard Wet are a trademarks of Raychem HTS. Worldwide Headquarters North America Raychem HTS Raychem HTS 300 Constitution Drive 1960 Blue Heron Drive Menlo Park, California 94025-1164 London, Ontario N68 5L9...

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