Summary of Contents for j&a 3030
- Page 1 O P E R A T O R S M A N U A L J&A (International) Limited Insignia House, Vale Road, Spilsby, Lincolnshire PE23 5HE Telephone +44 (0)1790 752757 www.ja-int.co.uk...
- Page 2 C O N T E N T S GETTING STARTED CHANGING THE SETTINGS CHANGING THE PLATES & HEAT SEALING BEST PRACTICES HEAT SEALING BEST PRACTICES & GOOD IDEAS HEATSEAL PARAMETERS FOR TRANSFERS HEATSEAL PARAMETERS FOR BADGES ROUTINE MAINTENANCE AND CALIBRATION SERVICING, REPAIRS &...
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Page 3: Getting Started
Carefully remove the 3030 from the delivery box. KEEP THE BOX AND PACKAGING! You will need it for return-to-base servicing and repairs. Place the 3030 on a solid, level surface at a comfortable working height. Plug the 13 amp fused plug in to a 240V power supply. -
Page 4: Changing The Settings
The three important factors for a heatsealing process are time, temperature and pressure. The correct settings for each J&A product are given on pages 6 & 7. Each of the three settings may be changed on the 3030 as below. Generally, the left ( ) and the right ( ) buttons move the display from one parameter to the next. - Page 5 TOP PLATE The top plate can only be changed by returning the 3030 machine to J&A (International) Ltd. HEAT SEALING BEST PRACTICE Basically the heat seal procedure comprises three essential elements of time, temperature and pressure.These elements need varying for different fabrics, products etc.
- Page 6 OPENING OUT GARMENTS Wherever possible, only heat seal onto one thickness of fabric This, for example, entails opening out garments and putting only either the front or back, as appropriate, over the base plate. FABRIC FINISHES Modern fabrics can be coated or finished with a variety of different chemicals to achieve different fabric properties and performances.
- Page 7 HEAT SEAL PARAMETERS - TRANSFERS PAPER INTERPLATEN DWELL TIME INTERPLATEN TRANSFERS RELEASE TEMP (SECS) PRESSURE Medium 200ºC / 392ºF CLEAN ROOM Cold High 210ºC / 410ºF 15 - 20 ENDURA 165ºC / 329ºF Cold Medium FLOCK 210ºC / 410ºF 15 - 20 High FR TRANS Cold...
- Page 8 HEAT SEAL PARAMETERS - BADGES PAPER INTERPLATEN DWELL TIME INTERPLATEN BADGES RELEASE TEMP (SECS) PRESSURE 210ºC / 410ºF CLASSIC 15 - 18 High N / A 210ºC / 410ºF 12 - 15 OPTIMA High N / A 140 - 180ºC 12 - 18 RADIANCE N / A...
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Page 9: Routine Maintenance
ROUTINE MAINTENANCE 3030 not working? - see the trouble shooting guide on page 9 Occasionally clean top and bottom heat plates with a solvent such as J&A Superspray and a clean, dry cloth. Regularly check that the temperature between the heat plates is the same as is reading on the display. -
Page 10: Troubleshooting Flowchart
(Excludes structural damage to machine chassis and other non wear and tear breakages). This means no unexpected repair bills during the year. If needed, whilst your 3030 is being repaired or serviced, J&A will lend you a replacement machine free of charge (except carriage) to keep you working. -
Page 11: Wiring Diagram
WIRING DIAGRAM CARRY SLEEVES AND SCREENS TO ENDS MICRO SOLID SWITCH STATE RELAY – HEATER CHASSIS MAINS,FILTER,FUSE CONNECTOR AND SWITCH UNIT... -
Page 12: Arm Assembly
ARM ASSEMBLY 12 Arm Sleeve, rubber 13 Guide Circlip 14 Screw, Counter sink/sunk Handle 15 Arm Stop Lever 16 Counter sink/sunk Pin, roller bearing 17 Spring RH Roller bearing } 127010 Pair 18 Spring LH Bush 19 Pin, lever pivot Cover Type A 20 Pin, roll Sleeve, rubber... -
Page 13: Base Assembly
BASE ASSEMBLY Base 12 Retainer, arm 13 Screw Bush Cover, base 14 Nut Locking Screw 15 Screw adjusting Pad, rubber 16 Relay Nut, domed 17 Switch/plug Adjuster 18 Buzzer Collar 19 Control Panel 20 Decal, control panel Spring Bolt 10 Nut, half 21 Decal, pressure 11 Screw, cap 22 Decal, serial plate... - Page 14 PLATENS (STANDARD) 1 Bearings, Shoulder 11 Decal, ‘hot’ Large 2 Mount, Heated Platen 12 Decal, ‘hot’ Small 13 Pad Rubber 3 Screw, Round ORDER NUMBERS 4 Washer, Plain 127007 5 Shield, Heat 10x10 127008 6 Spacer 12x8 127009 7 Cover, Element 14 Platen, Bottom 8 Element 15 Screw, Counter Sink...
- Page 15 OPTIONAL PLATENS 1. Cover, Type B 2. Top platen 250mm x 250mm 3. Base platen 250mm x 250mm 4. Top platen 300mm x 200mm 5. Base platen ORDER NUMBERS - For base plattens 127001 10x10 127002 12x8 127003 250mm x 250mm 10”...