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Yale Lift-Tech 115325 Operation, Service & Parts Manual

Budgit 2200 series air hoist
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Provided by: www.hoistsdirect.com
January, 2004
Operation, Service
Copyright 2004, YaleŸLift-Tech division of, Columbus Mckinnon Corporation
& Parts Manuals
SERIES 2200
AIR HOIST
FOR USE WITH MODEL
115325
Part No. 113534-96

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  • Page 1 Provided by: www.hoistsdirect.com Operation, Service & Parts Manuals SERIES 2200 AIR HOIST FOR USE WITH MODEL 115325 January, 2004 Copyright 2004, YaleŸLift-Tech division of, Columbus Mckinnon Corporation Part No. 113534-96...
  • Page 2 FOREWORD This book contains important information to help you install, servicemen and stock approved BUDGIT replacement parts. operate and maintain your new BUDGIT Air Hoist. We Replacement parts information is also included in this book recommend that you study its contents thoroughly before for your convenience.

  • Page 3: Section I - General Description

    SECTION I - GENERAL DESCRIPTION 1-1. GENERAL. BUDGIT Air Hoists are precision built chain Standard lift is 10' though increased lifts may be ordered. type hoists which are built in three rated loads, 1/4, 1/2, and 1 a. Control differences are in methods employed for operating ton.

  • Page 4: Section Ii - Installation

    b. If hoist is suspended by trolley, provide sufficient hose to SECTION II - INSTALLATION reach from air source to farthest point of trolley travel. BUDGIT Hose Trolleys are recommended to keep hose up out of the 2-1. GENERAL. BUDGIT Air Hoists are completely lubricated way (see Figure 2-2).

  • Page 5: Section Iii -Operation

    100 psi (while hoist is operating), it is recommended that a 1 TON RATED LOAD HOIST pressure regulator valve be provided in the air supply line to Load 500 lbs. 1000 lbs. 2000 lbs. maintain proper pressure. However, there is a wide range of pressures within which the hoists will operate.
  • Page 6 turned on, hoist is operated in the following manner: load, thus reducing side thrust. a. Pull Cord Control. 3-5. UPPER AND LOWER LIMIT STOPS. A lower block and chain operated limit stop is provided to guard against over (1) Pull top handle (marked with arrow pointing up) down to travel of load in either raising or lowering direction, which can raise load.

  • Page 7: Section Iv - Lubrication

    and periodic inspection of the equipment may save injury to and requires no further greasing unless the gearcase is for personnel and damage to equipment. any reason disassembled. Then, at reassembly, the parts should be washed clean (using commercial fluid) and a.
  • Page 8 BUDGIT Air Hoists are for the most part simple periodic inspection procedures to determine condition of hoist components. Below are suggested inspection procedures, based on daily average hoist usage. Hoist subjected to severe service or to adverse environments should be examined weekly or as conditions warrant.
  • Page 9 (4) Check anchor end of chain at side of hoist frame for c. Inspect Upper Suspension. damage to last link, also connecting link on roller chain hoists. (1) On hook suspended models, check for bent or distorted Replace damaged parts. hook.
  • Page 10 SECTION Vl - TROUBLE SHOOTING Trouble Probable Cause Remedy 6-1. Hoist does not operate. 1. Insufficient air pressure at 1. Check air pressure and adjust source. 2. Brake improperly adjusted. 2. Adjust brake. 3. Clogged air intake screen. 3. Shut off air - disconnect air hose - clean inlet swivel screen.

  • Page 11: Section Vii Disassembly And Reassembly

    SECTION VII DISASSEMBLY AND REASSEMBLY 7-1. GENERAL. a. The following disassembly and reassembly instructions apply to all models of BUDGIT Air Hoists. Where needed, variations to instructions are provided to cover differences between models (suspensions, controls, load chain, capacity sizes) with applicable models specifically noted. b.
  • Page 12 10950A Figure 7-5. Removing Brake Spring Using Special Tool. WARNING 12015 Do not pry spring all the way off with screwdriver, since spring is apt to fly in most any direction with Figure 7-2. Driving Spring Pin from considerable force. Control Lever and Shaft.
  • Page 13 (4) The throttle valve is retained in the control head by the and damaging rotor. Remove end plate by turning puller screw valve shifter pin. The pin is assembled with LOCTITE on the against motor shaft. threads and should not be removed for routine servicing. If (5) Inspect blades for wear or breakage.
  • Page 14 (6) To disassemble intermediate gear, sprocket and ball 10956B bearing assembly, remove retaining ring and pull outer ball bearing from sprocket. Remove spindle nut from other end of sprocket and pull internal gear free of sprocket shaft. Remove clamp plate and pull off remaining ball bearing. Figure 7-10.
  • Page 15 recommended on air motors. See paragraph 7-2.e. For any other repairs the air motor should be returned for factory 12002A servicing. (4) Lubricate motor with small amount of Air Hoist Motor Oil or good grade 1OW machine oil (approximate viscosity 150 SSU at 100°F.).
  • Page 16 Brake Adjustment at Reassembly: the hoist. Take the first link and swing it up (do not twist) (see Turn screw “A” in until arms pivot on fulcrum ball to make Figure 7-16) to the frame boss and fasten in place. The rest of “C”...

  • Page 17: Section Viii - Parts List

    f. Assembly of Control Cords. On pull cord models, control 7-6. PENDANT THROTTLE CONTROL ASSEMBLY. cords must be attached to control lever as follows: Facing air a. General. After long periods of use, the pendant throttle inlet end of hoist, the cord to top handle (arrow pointing up) control assembly will require some maintenance attention.
  • Page 18 The numbers assigned to the parts of our various WARNING assemblies In our parts lists are not the part numbers used In manufacturing the part. They are identification NON-FACTORY AUTHORIZATIONS OR MODIFICATION numbers, that when given with the catalog number, OF EQUIPMENT AND USE OF NON-FACTORY REPAIR permit us to identify, select or manufacture, and ship PARTS CAN LEAD TO DANGEROUS OPERATION AND...
  • Page 19 To enable us to expedite your parts order, always give Catalog Number, Model Number and Capacity. (See nameplate.) Parts Not Shown Nameplate BAH-163 Drive Screw BAH-164 Warning Sticker BAH-165 Warning Label (ANSI 12005B BAH-166 B30.16) Figure 8-1. Frame and External Parts - Coil Chain Models Ref.
  • Page 20 Figure 8-1. Frame and External Parts — Coil Chain Models (Continued) Ref. Part Quantity Required Number Description 1/4 Ton 1/2 Ton 1 Ton †29 BAH-160 Hook and Nut Assembly (With Latch) – BAH-149 Washer - Thrust, Bearing – BAH-150 Bearing Assembly - Needle –...
  • Page 21 To enable us to expedite your parts order, always give Catalog Number, Model Number and Capacity. (See nameplate.) Parts Not Shown Nameplate BAH-163 Drive Screw BAH-164 Warning Sticker BAH-165 Warning Label (ANSI 12006B BAH-166 B30.16) Figure 8-2. Frame and External Parts - Roller Chain Models Ref.
  • Page 22 Figure 8-2. Frame and External Parts - Roller Chain Models (Continued) Ref. Part Quantity Required Number Description 1/4 Ton 1/2 Ton 1 Ton BAH-154 Block Assembly - Lower (Includes Ref. Nos. 25 thru 32) – – BAH-155 Block Assembly - Lower (Includes Ref. Nos. 25 thru 32) –...
  • Page 23 To enable us to expedite your parts order, always give Catalog Number, Model Number and Capacity. (See nameplate.) 12007B Figure 8-3. Gearing, Sprocket and Load Brake Parts - All Models. Ref. Part Qty. Number Description Req’d. BAH-301 Ring - Retaining, External BAH-302 Bearing Assembly - Ball, Sprocket BAH-303...
  • Page 24 To enable us to expedite your parts order, always give Catalog Number, Model Number and Capacity. (See nameplate.) 12008 Figure 8-4. Throttle Control Head Parts - All Models. Ref. Part Qty. Number Description Req’d. BAH-1101 Body -Swivel, Inlet (3/8" - 18 N.P.T.) BAH-1102 Seal - “0”...
  • Page 25 To enable us to expedite your parts order, always give Catalog Number, Model Number and Capacity. (See nameplate.) 12588 Figure 8-5. Motor Parts - All Models. Ref. Part Qty. Number Description Req’d. BAH-950 Motor Assembly - Air BAH-951 Screw - Hex Socket Button Head BAH-952 Bearing - Ball BAH-953...
  • Page 26 To enable us to expedite your parts order, always give Catalog Number, Model Number and Capacity. (See nameplate.) 12010B Figure 8-6. Control Cylinder and Pendant Throttle Control Parts. Ref. Part Qty. Number Description Req’d. BAH-1201 Cylinder Assembly - Control, Pendant (Includes Ref. Nos. 2 thru 10 and 15) BAH-1202 Ring - Lock, Cylinder BAH-1203...
  • Page 27 Figure 8-6. Control Cylinder and Pendant Throttle Control Parts. (Continued) Ref. Part Qty. Number Description Req’d. Hose and Strain Cable Assembly - Pendant Throttle BAH-1211 For 10' Lift BAH-1212 For 12' Lift BAH-1213 For 15' Lift BAH-1214 For 20' Lift BAH-1117 Pin - Valve Shifter BAH-1118...
  • Page 28 Recommended Spare Parts for Your Budgit Series 2200 Air Hoist Certain parts of your hoist will, in time, require replacement under normal wear conditions. It is suggested that the following parts be purchased for your hoist as spares for future use. One Pair of Brake Shoes One Set of Gaskets One Set of Oil Seals and "O"...

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