Ascon tecnologic KR5 Engineering Manual
Ascon tecnologic KR5 Engineering Manual

Ascon tecnologic KR5 Engineering Manual

Controller and mini-programmer

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KR5
CONTROLLER AND
MINI-PROGRAMMER
Engineering Manual
Code : ISTR-MKR5ENG00 - Vr. 0.0 (ENG)
Ascon Tecnologic S.r.l.
Viale Indipendenza 56, 27029 Vigevano (PV) - ITALY
Tel.: +39 0381 69871/FAX: +39 0381 698730
www.ascontecnologic.com
e-mail: info@ascontecnologic.com
1. OuTLINE DIMENSIONS (mm)
1.1 DIMENSIONS
Instrument with non removable terminals
78
PV
AT
Removable terminals
60
1.2 PANEL CuTOuT
+0.6
71
mm
Ascon Tecnologic - KR5 Series - ENGINEERING MANUAL - Vr. 0.0 PAG. 1
6
64
15
86 mm min.
1.3 MOuNTING REquIREMENTS
This instrument is intended for permanent installation, for
indoor use only, in an electrical panel which encloses the
rear housing, exposed terminals and wiring on the back.
Select a mounting location having the following characteristics:
1. It should be easily accessible;
2. There is minimum vibrations and no impact;
3. There are no corrosive gases;
4. There are no water or other fluids (i.e. condensation);
5. The ambient temperature is in accordance with the
operative temperature (0... 50°C);
6. The relative humidity is in accordance with the
instrument specifications (20... 85%);
The instrument can be mounted on panel with a maximum
thickness of 15 mm.
When the maximum front protection (IP65) is desired, the
optional gasket must be mounted.
2. CONNECTION DIAGRAM
Passive TX,
2 wires,
4... 20 mA
0/12... 60 mV,
0/1... 5V,
+
0/2... 10V
4... 20 mA
+
(active)
Pt1000
Pt100
+
TC
14.5
Power
Supply
2.1 GENERAL NOTES AbOuT wIRING
1. Do not run input wires together with power cables.
2. External components (like zener barriers, etc.)
connected between sensor and input terminals may
cause errors in measurement due to excessive and/
or not balanced line resistance or possible leakage
currents.
3. When a shielded cable is used, it should be connected
at one point only.
4. Pay attention to the line resistance; a high line resistance
may cause measurement errors.
Relay Out 1:
4 (4) A/250 VAC
Relay Out 2, 3:
2 (1) A/250 VAC (*)
SSR Out 1, 2 , 3: 10 VDC/15 mA
Out1:
4... 20 mA (KR3 only)
SSR Out4:
12 VDC/20 mA
* KR3 servodrive models: both Out2 and Out3
are to be selected as "M" in Configuration code;
Out2: open, Out3: close
DI2
DI1
RS485
D-
+ -
Out4
Out3
Out2
C
NO
C
NO
D+
Out1
C
NC
NO

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Summary of Contents for Ascon tecnologic KR5

  • Page 1 3. When a shielded cable is used, it should be connected at one point only. 4. Pay attention to the line resistance; a high line resistance may cause measurement errors. +0.6 Ascon Tecnologic - KR5 Series - ENGINEERING MANUAL - Vr. 0.0 PAG. 1...
  • Page 2: Thermocouple Input

    2.2.4 RTD Pt 1000, NTC and PTC Input active transmitter Line resistance: Not compensated. Pt 1000 input circuit: Current injection (15 µA). Pt 1000 calibration: According to EN 60751/A2. Ascon Tecnologic - KR5 Series - ENGINEERING MANUAL - Vr. 0.0 PAG. 2...
  • Page 3: Logic Inputs

    23 24 Operation: 1 x 10 OP1 contact rating: - 4 A /250 V cosj =1; - 2 A /250 V cosj =0.4. Operation: 1 x 10 Ascon Tecnologic - KR5 Series - ENGINEERING MANUAL - Vr. 0.0 PAG. 3...
  • Page 4: Power Supply

    Notes: 1. RS-485 interface allows to connect up to 30 devices with one remote master unit. 2. The cable length must not exceed 1.5 km at 9600 baud. Ascon Tecnologic - KR5 Series - ENGINEERING MANUAL - Vr. 0.0 PAG. 4...
  • Page 5 Temperature drift: It is part of the global accuracy; codes must be selected as “M”. Operating temperature: 0... 50°C (32... 122°F); Storage temperature: -30... +70°C (-22... +158°F); humidity: 20... 85% RH, not condensing. Ascon Tecnologic - KR5 Series - ENGINEERING MANUAL - Vr. 0.0 PAG. 5...
  • Page 6: Configuration Modes

    NOTE VERy wELL: In all cases, the decimal figure of the less significant digit of the lower display is lit. We define all the above described conditions as “Standard Display”. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 6...
  • Page 7: Parameters Configuration

    2... 10 V linear. than the initial scale read-out in order to obtain a reverse read-out scaling. E.g.: 0 mA = 0 mBar and 20 mA = -1000 mBar (vacuum). Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 7...
  • Page 8 2 will work in parallel makes parameter [24] O4F visible equal to nonE. with the button. Notes: 1. When [10] diF1 = 12, [11] diF2 setting is forced to Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 8...
  • Page 9 OFF or P.Et1 = Program Event 1; the internal watchdog starts. P.Et2 = Program Event 2; or.bo = Out-of-range or burn out indicator; Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 9...
  • Page 10 Overload on Out 4 (short circuit on OP4). P.FAL = Power failure indicator; bo.PF = Out-of-range, Burnout and Power failure For more details see [17] o1.AL parameter. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 10...
  • Page 11 Range: From -1999 to [30] AL1H engineering units. Example: Setting Ab1 equal to 5 (1 + 4) the alarm 1 will be “not active at power up” and “Acknowledgeable”. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 11...
  • Page 12 [36] AL2t = LodE Deviation low alarm (relative); During overrange, underrange and stand-by. [36] AL2t = LidE Deviation high alarm (relative); Range: From [38] AL2L to [39] AL2H engineering units. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 12...
  • Page 13 “Not active at power up” and “Acknowledgeable”. Notes: 1. When the instrument is in manual mode, the LBA Note: For other details see [29] Ab1 parameter. function is disabled. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 13...
  • Page 14 On.FA = ON/OFF asymmetric hysteresis; at every power up; On.FS = ON/OFF symmetric hysteresis; Not used; 3Pt = Servomotor control (available when Output Fast auto tuning with automatic restart at Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 14...
  • Page 15 (H.rEG), [56] cont = PID (control, alarms, program, etc.). Range: 1.0... 130.0 seconds. 2. When a program with automatic start at power up Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 15...
  • Page 16 SP.rt parameter defines how the slaves units will use the control output. value coming from serial link. Range: From -1999 to [76] SPHL engineering units. Parameter [100] tr.SP (selection of the value to be retrans- Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 16...
  • Page 17 • During a ramp the display shows the opera- tive set point; General note about remote set point: when the remote set • At the end of the program execution, the Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 17...
  • Page 18 Range: 1200 = 1200 baud; other functions of the instrument (control, alarms, etc.). 2400 = 2400 baud; 9600 = 9600 baud; 19.2 = 19200 baud; 38.4 = 38400 baud. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 18...
  • Page 19 – 1 group with the “global” parameters [PrG group](page instrument is equal to the measured value of the selection, active program selection status of the active reference system. program, etc.). Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 19...
  • Page 20 But I want that the operator will be able to change: the SP - SP2 - oPEr value and the AL1 value. In this case the promotion list is: - A.SP- A.SP - tunE - Tune Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 20...
  • Page 21 Note: The parameter modification of the Operator level parameter promoted to the level 2 and lower display will is subject to a time out. If no button is pressed for show its value; Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 21...
  • Page 22: Automatic Mode

    H100 (100% output power with reverse action) to this program to the end of the current cycle. C100 (100% output power with direct action). Example: “12.22” = 12 minutes and 22 seconds; Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 22...
  • Page 23: Display Management

    Available: When [129] P1.F is different from nonE. Range: cnt = Continue (the instrument uses the set point of the last soak until a reset command is detected); Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 23...
  • Page 24 [139] P1.S2 is different from oFF. Range: OFF... 9999 engineering units. Ramp x Soak x Soak x Ramp x + 1 Note: For more details see [137]P1.b1 parameter. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 24...
  • Page 25 Note: For more details see [138]P1.E1 parameter. [139] P1.S2 is different from oFF, [144] P1.S3 is different from oFF and [149] P1.S4 is different from oFF. Range: 0.00... 99.59 time units. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 25...
  • Page 26 Pr2 parameters with the exception of the prefix that changes from P1.xx to P2.xx (Program 2). For more details see Pr1 group. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 26...
  • Page 27: How To Run A Program

    20. Set the specific RUN type (e.g. P3.F = U.diG). related with program running (diSP = Pr.tu, Pr.td, P.t.td or 21. Set the time base (P3.u = hh.nn). Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 27...
  • Page 28: List Of Possible Errors

    In order to obtain this features, the “[95] dSPu - (Status of the instrument at power up” ) parameter must be set to “AS.Pr”. If the “[95] dSPu” parameter is different from “AS.Pr” The memorization function is inhibited. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 28...
  • Page 29: Proper Use

    4. Make sure that there are no loose terminals. 5. Before turning ON the instrument make sure it is perfectly dry. 6. Apply the power supply to the instrument. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 29...
  • Page 30 1 = DI1 reverse action, DI2 direct action; di.A 2 = DI1 direct action, DI2 reverse action; (DI2 only if configured) 3 = DI1 reverse action, DI2 reverse action. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 30...
  • Page 31 +32 Overload on output 4. dir = Direct action; rEU = Reverse action; o2Ac Out 2 action dir.r = Direct with reversed LED; ReU.r = Reverse with reversed LED. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 31...
  • Page 32 +32 Overload on output 4. dir = Direct action; rEU = Reverse action; o4Ac Out 4 action dir.r = Direct with reversed LED; ReU.r = Reverse with reversed LED. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 32...
  • Page 33 2 = Alarm 3 enabled in out of range condition; out of range conditions 3 = Alarm 3 enabled in stand by mode and in overrange condition. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 33...
  • Page 34 8 = Evo-tune with automatic restart at power up and after a set point change. oFF = Not active; tunE Manual start of the Autotuning on = Active. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 34...
  • Page 35 - oFF (Level 2 not protected by password) Level 2 password PAS2 (limited access level) - 1... 200 Level 3 password (com- PAS3 3... 200 plete configuration level) Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 35...
  • Page 36 If oPr.E = Au.oP: - Auto = Auto mode; Auto - oPLo = Manual mode. If oPr.E = Au.Sb: - Auto = Auto mode; - St.bY = Stand by mode. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 36...
  • Page 37 Program 1 - Gradient of the 3 ramp 0.1... 999.9 (E.U./minute)/inF= Step transfer 146 P1.t3 Program 1 - Time of the 3 soak 0.00... 99.59 time units 0.10 Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 37...
  • Page 38 Program 2 - Time of the 5 soak 0.00... 99.59 time units 0.10 193 P2.b5 Program 2 - Wait band of the 5 soak From 0 (oFF) to 9999 (E.U.) Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 38...
  • Page 39 00.00... 11.11 (0 = event OFF; 1 = event ON) 00.00 no = Program 3 is ended; 236 P3.c4 Program 3 - Continues on program 4 YES = Program 3 will continue on program 4. Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 39...
  • Page 40 Program 5 - Number of executions 1... 99 times/inF indefinitely Program 5 - Time of the end program 276 P5.Et 0.00 (oFF)/0.01... 99.59 nn.ss/inF (steady ON) indication Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 40...
  • Page 41 00.00... 11.11 (0 = event OFF; 1 = event ON) 00.00 323 P6.S Program 6 - Set point of the 3 soak OFF or from SPLL to SPHL Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 41...
  • Page 42 Program 7 - Set point of the 5 soak OFF or from SPLL to SPHL 370 P7.G5 Program 7 - Gradient of the 5 ramp 0.1... 999.9 (E.U./minute)/inF= Step transfer Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 42...
  • Page 43 From 0 (oFF) to 9999 (E.U.) 414 P8.E6 Program 8 - Events of the 6 group 00.00... 11.11 (0 = event OFF; 1 = event ON) 00.00 Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 43...
  • Page 44 Ascon Tecnologic - KR5 Line - ENGINEERING MANUAL - Vr. 0.0 PAG. 44...

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