Download Print this page

Advertisement

Quick Links

03/12/2013
SAFETY INSTRUCTIONS
Please read these instructions carefully. Failure to follow these instructions could result in
severe injury.
1. Before using the tool, read the entire operation manual thoroughly.
2. Always wear safety glasses and face protection when operating the tool.
3. Always wear protective gloves when handling strapping.
4. Always use only
SPECIFICATIONS
Weight:
Base Length:
Base Width:
Height:
Strapping Qualities:
Designed for use with regular duty strapping (107,000 psi / 750 N / mm
strapping (156,000 psi / 1100 N / mm
Model Number
ZL90-1
This tool is not designed to be used with strapping below .025" (0.635 mm) thickness or above
.031" (0.80mm) thickness.
Top of page
OPERATING INSTRUCTIONS
A
Place strapping tightly around the
package and hold in place with left hand.
www.zrtool.com/html/ZL90Manual.html
SAFETY INSTRUCTIONS
SPECIFICATIONS
OPERATING INSTRUCTIONS
MAINTENANCE
ADJUSTMENTS
REPLACEMENT OF PARTS
ZL90 DIAGRAM
ZL90 PARTS LIST
replacement parts from an authorized dealer.
These tools are designed for use with high tensile strapping and all parts are manufactured
or treated for these extreme conditions. Performance of your tool will be affected if any
other parts are used, which may cause injury.
13.4 lbs. (6.0 kg)
4.9" (125 mm)
2.8" (70 mm)
4.4" (110 mm)
Z.R. Tool Inc. - ZL90 Manual
ZL90 OPERATION MANUAL
2
).
Strap Width
1 1/4" (32mm)
2
) to high tensile
Strap Thickness
.025"-.031" (0.635 mm - 0.80
mm)
1/9

Advertisement

loading

Summary of Contents for Z.R. Tools ZL90-1

  • Page 1 (156,000 psi / 1100 N / mm Model Number Strap Width Strap Thickness .025"-.031" (0.635 mm - 0.80 ZL90-1 1 1/4" (32mm) This tool is not designed to be used with strapping below .025" (0.635 mm) thickness or above .031" (0.80mm) thickness. Top of page...
  • Page 2 03/12/2013 Z.R. Tool Inc. - ZL90 Manual package and hold in place with left hand. Make sure lever ZL is in fully open position as shown in diagram. Take tool with right hand and pull the feedwheel lever towards the sealing lever.
  • Page 3 03/12/2013 Z.R. Tool Inc. - ZL90 Manual Move lever ZL back to fully open position as shown in diagram. To release the tool, with right hand pull the feedwheel lever towards the sealing lever, pushing the lever to the left away from the sealing section.
  • Page 4 03/12/2013 Z.R. Tool Inc. - ZL90 Manual 1. To remove gripper, use drift pin matching the dimension of the spring tension pin (position 38) and drive the spring tension pin into the tool base, until the gripper comes loose from its position.
  • Page 5 03/12/2013 Z.R. Tool Inc. - ZL90 Manual Installation of Internal Assembly ZL90 Figure 1A Place the cam as per drawing, with the long width sitting flat in the die and knife block. Add white grease throughout. Then place the eccentric shaft plunger on top of the cam and fasten by pushing the connection pin, position 21 (making sure the groove on this pin is facing the outside of the die and knife block) through...
  • Page 6 03/12/2013 Z.R. Tool Inc. - ZL90 Manual it sits in position shown in this drawing. Figure 1E Turn cam lever in a clockwise direction with fingers until it sits in front of the cavity of the cam. Important: Make certain that the roller (position 78) is in its position.
  • Page 7 03/12/2013 Z.R. Tool Inc. - ZL90 Manual 6. Reinstall housing cover ZL, then reinstall hexagon socket shoulder screws with a drop of Loctite* No. 222 on the thread of each screw. 7. Reinstall woodruff key and lever ZL. *Loctite is a registered trademark of the Loctite Corporation. Top of page ZL90 DIAGRAM Click here to view larger image...
  • Page 8 03/12/2013 Z.R. Tool Inc. - ZL90 Manual ZR-0311 Back Up Hook 1 1/4" (32 mm) ZR-0024 Spring Tension Pin ZR-0203 Hexagon Socket Cap Screw ZR-0200 Lever ZL ZR-0206 Hexagon Socket Set Screw ZR-0208 ZR-0207 Eccentric Shaft ZL ZR-0213 Woodruff Key ZR-0214 Bronze Bushing ZR-0402...
  • Page 9 03/12/2013 Z.R. Tool Inc. - ZL90 Manual ZR-0307 Spring Holder ZL 1 1/4" (32 mm) ZR-0061 Cheese Head Machine Screw ZR-0308 Cam Lever 1 1/4" (32 mm) ZR-0309 Eccentric Shaft 1 1/4" (32 mm) ZR-0328 Roller Bearing 1 1/4" (32 mm) ZR-0044 Compression Spring ZR-0075...