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Flomec F116-P Owner's Manual

Flowrate indicator/totalizer with differential and sum function
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Page 1
Signal input flowmeter: pulse, Namur and coil
Output: (0)4-20mA / 0-10V ref. flow rate, pulse ref. total and negative
flow
Options: Intrinsically safe, Modbus communication and backlight
FL_F116P_v1702_01_EN
F-Series - Field mounted indicators for safe and hazardous areas.

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Summary of Contents for Flomec F116-P

  • Page 1 Page 1 Signal input flowmeter: pulse, Namur and coil Output: (0)4-20mA / 0-10V ref. flow rate, pulse ref. total and negative flow Options: Intrinsically safe, Modbus communication and backlight FL_F116P_v1702_01_EN F-Series - Field mounted indicators for safe and hazardous areas.
  • Page 2 Page 2 FL_F116P_v1702_01_EN...

  • Page 3: Safety Instructions

     The F116-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility).  Do connect a proper grounding to the metal enclosure as indicated if the F116-P has an incoming power line which carries a 115-230V AC. The Protective Earth (PE) wire may never be disconnected or removed.

  • Page 4: About The Manual

    This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F116-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"...

  • Page 5: Table Of Contents

    INTRODUCTION ........................6 System description ........................6 OPERATIONAL ........................7 Control panel ..........................7 Operator information and functions ..................8 CONFIGURATION ........................9 How to program the F116-P .....................9 Setup menu – Settings ......................11 3.1.1 3.1.2 Explanation of SETUP-menu 1 - Total-A................12 3.1.3 Explanation of SETUP-menu 2 - Flow rate-A ................

  • Page 6: Introduction

    SYSTEM DESCRIPTION Functions and features The flow rate / totalizer model F116-P is a microprocessor driven instrument designed to show the flow rate, the total and the accumulated total as well as for the calculation of differential flow measurement and to sum two separate flows. This product has been designed with a focus on: ...

  • Page 7: Operational

    Page 7 Configuration The F116-P is designed for use in many types of applications. For that reason, a setup menu is available to program the F116-P according to your specific requirements. The setup includes several important features, such as K-Factors, engineering units, signal selection, power management (to extend battery life-time), etc.

  • Page 8: Operator Information And Functions

     Display (differential or summed) total/rate Total/rate is the main display of the F116-P. After the selection of any other information, it will always return to this main display automatically. Total is shown on the upper line of the display and flow rate on the bottom line.

  • Page 9: Configuration

    How to enter the setup menu When the setup menu is protected by a password, the F116-P asks for a password to access the setup menu. When in the operator mode, press and hold the PROG/ENTER key for 7 seconds to access the setup menu.
  • Page 10 The SELECT/▲ key and the CLEAR/► key are used for navigation. The explanation assumes that you are in the submenu TOTAL. When you are:  in the first setting and you navigate to the previous setting, the F116-P goes back to the related main menu.

  • Page 11: Setup Menu - Settings

    Page 11 SETUP MENU – SETTINGS 3.1.1 TOTAL-A unit L; m ; kg; lb; GAL; USGAL; bbl; no unit decimals 0000000; 111111.1; 22222.22; 3333.333 K-factor 0.000010 - 9999999 decimals K-factor 0 - 6 FLOW RATE-A unit mL; L; m ; mg; g; kg; ton; gal; bbl; lb; cf; rev; - - - - (no unit); scf; nm ;...

  • Page 12: Explanation Of Setup-Menu 1 - Total-A

    Page 12 COMMUNICATION speed 1200; 2400; 4800; 9600 address 1 - 247 mode bus-rtu; bus-asc; off OTHERS model F116-P software version nn:nn:nn serial no. nnnnnnn password 0000 - 9999 tag-nr 0000000 - 9999999 3.1.2 EXPLANATION OF SETUP-MENU 1 - TOTAL-A...

  • Page 13: Explanation Of Setup-Menu 2 - Flow Rate-A

    Page 13 3.1.3 EXPLANATION OF SETUP-MENU 2 - FLOW RATE-A The settings for total and flow rate are entirely separate. In this way, different engineering units can be used for each e.g. cubic meters for total and liters for flow rate. FLOW RATE-A 21 unit This setting is used to select the engineering unit for the indication of the flow...

  • Page 14: Explanation Of Setup-Menu 3 - Total-B

    The backlight brightness can be adjusted from 0% (off) to 100% (full brightness) in steps of 20%. When the F116-P is only loop powered, the backlight is disabled. An external power supply is required to supply the backlight. 53 measurement To solve undesired display readings during low or even negative consumption situations, four different measurement methods have been implemented.

  • Page 15: Explanation Of Setup-Menu 6 - Power Management

    When used with the internal battery option (type PB/PC), the user can expect reliable measurement over a long period of time. The F116-P has several smart power management functions to extend the battery life time significantly. Two of these functions can be set.

  • Page 16: Explanation Of Setup-Menu 7 - Flowmeter

    3.1.8 EXPLANATION OF SETUP-MENU 7 - FLOWMETER The F116-P is able to handle several types of input signal. The pickup / signal is selected with:  SETUP 71 (Input A), Read also chapter 4  SETUP 72 (Input B), Read also chapter 4.
  • Page 17 Page 17 84 cut-off To ignore leakage of the flow for example, a low flow cut-off can be set as a percentage of the full range of 16mA, 20mA or 10V. When the flow is less than the required rate, the current will be the minimum signal (0)4mA or 0V.

  • Page 18: Explanation Of Setup-Menu 9 - Pulse

    This setting is used to set the Modbus transmission mode. Select OFF to disable the communication. 3.1.12 EXPLANATION OF SETUP-MENU B - OTHERS For support and maintenance it is important to have information about the characteristics of the F116-P. Your supplier will ask for this information when support is required. OTHERS B1 model This setting shows the model name.

  • Page 19: Installation

    When panel-mounted, the front panel of the F116-P is rated for IP65 / TYPE 4(X)! When used in very cold surroundings or varying climatic conditions, inside the instrument case, take the necessary precautions against moisture. Mount the F116-P onto a solid structure to avoid vibrations. FL_F116P_v1702_01_EN...

  • Page 20: Dimensions- Enclosure

    Page 20 DIMENSIONS- ENCLOSURE 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 25mm 25mm 1/2"NPT 1/2"NPT 1/2"NPT 30mm 30mm 0.12" 0.12" M16 x 1,5 M16 x 1,5 3x 1/2"NPT M20 x 1,5 15 15...
  • Page 21 Page 21 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”)

  • Page 22: Installing The Hardware

    4.4.1. GENERAL INSTALLATION GUIDELINES  In the F116-P , different types of bonding and earthing are used. The common (ground) is mostly used for termination of the wire shields and the Protective Earth (PE) is used for electrical safety.  The F116-P that came with a power module type PM; 110V-230V AC or type PD/PF with an option OR (the relays can handle 110V-230V AC) shall be connected to the Protective Earth (PE) stud which is installed in the metal back panel.

  • Page 23: Aluminum Enclosure - Field Mounted

    Page 23 4.4.2. ALUMINUM ENCLOSURE - FIELD MOUNTED Risk of damage to equipment! Do not use the terminal 00 to connect the protective earth wire, the 00 and the common ground terminals are internally connected. Be careful, to prevent damage to equipment when you connect different power supplies (sensor, PLC, etc.).

  • Page 24: Plastic (Grp) Enclosure

    Page 24 4.4.4. PLASTIC (GRP) ENCLOSURE The PE connection The F116-P in a GRP enclosure meets the requirements of class 2 (double insulated). Therefore the incoming PE wire is terminated with an insulating end cap. Type PM (110-230V AC) Type PD-OR / PF-OR (8-24V AC)

  • Page 25: Terminal Connectors

    Page 25 4.4.5. TERMINAL CONNECTORS For Intrinsically safe applications: read chapter 5. Fig. 7: Overview of terminal connectors - Standard configuration and options SENSOR SUPPLY For type PB/PC; PX; AP: There is no real sensor supply out available. Only a limited power supply is available.
  • Page 26 5. Close the F116-P. Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F116-P and NEVER connect the mains power supply to the unit when the protection cover has been removed!
  • Page 27 Page 27 Terminal 05-06 (R1) / 03-04 (R2, negative total); scaled pulse output SETUP A (read chapter 3) determines the pulse output function. The maximum pulse frequency of this output is 500Hz. If a relay output option has been supplied, be sure that the output frequency does not exceed 5Hz or else the life-time of the relay will be reduced significantly.
  • Page 28 Page 28 Type AA An active 4-20mA signal proportional to the (differential or summed) flow rate is available with this option. When the output is disabled, a 3.5mA signal will be generated on these terminals. Max. driving capacity 1000 Ohm @ 24VDC. (Requires power supply type PD/PF/PM). Fig.
  • Page 29 The input signal type has to be selected in the flowmeter setup (read chapter 3). Sine-wave signal (Coil): The F116-P is suitable for use with flowmeters which have a coil output signal. Two sensitivity levels can be selected:  COIL-LO: sensitivity from about 80mV ...
  • Page 30 Pulse-signal PNP / PNP-LP: The F116-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
  • Page 31 Fig. 21: Terminal connections - Reed-switch signal input (typical) NAMUR-signal: The F116-P is suitable for flowmeters with an NAMUR signal. The standard F116-P is not able to power the NAMUR sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided with type PD, PF, PM.

  • Page 32: Intrinsically Safe Applications

    KEMA 03ATEX1071 U or IECEx KEM 08.0005U is allowed in Hazardous Area. Read chapter 6 for battery replacement instructions.  When the enclosure of the F116-P is made of aluminum alloy, when used in a potentially explosive atmosphere requiring apparatus of EPL Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded.
  • Page 33 Page 33 Serial number and year of production This information can be looked-up in the setup menu: Others. Fig. 23: Example serial number (typical) Label information pulse input type – F1xx-..-..-XI (inside and outside the enclosure) Fig. 24: Label information - Intrinsically safe application (typical) FL_F116P_v1702_01_EN...

  • Page 34: Terminal Connectors Intrinsically Safe Applications

    3 and 4 and/or terminals 5 and 6; the maximum values for any of those circuits are those as defined for group IIB/IIIC. Terminal connectors F116-P-XI: Fig. 25: Overview terminal connectors - Intrinsically safe (typical)
  • Page 35 5. Close the F116-P. Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F116-P and NEVER connect the mains power supply to the unit when the protection cover has been removed!

  • Page 36: Configuration Examples Intrinsically Safe Applications

    Page 36 CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS Fig. 28: F116-P-(AP)-(CT)-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC FL_F116P_v1702_01_EN...
  • Page 37 Page 37 Fig. 29: F116-P-AP-(CT)-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC FL_F116P_v1702_01_EN...

  • Page 38: Maintenance

    (above 90% annual mean). It is the users responsibility to take all precautions to dehumidify the internal atmosphere of the F116-P in such a way that no condensation will occur, e.g. to put a dose of desiccant (drying agent) inside the enclosure just before closing it.

  • Page 39: Battery Replacement

    Page 39 BATTERY REPLACEMENT 6.3.1 SAFETY INSTRUCTIONS  Handle the battery with care. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons.  Only use batteries which are certified for use in hazardous areas. The use of standard batteries in hazardous area's is not safe and prohibited.

  • Page 40: Technical Specification

    Page 40 TECHNICAL SPECIFICATION Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Dimensions 90 x 40mm (3.5”x 1.6”) Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight.
  • Page 41 Page 41 Sensor excitation Type PB / PC / PX 3V DC for low power pulse signals and 1.2V DC for coil pick-up. Type PD 1.2; 3; 8.2; 12; 24V DC - max. 50mA@24V DC Type PD-XI Intrinsically safe: Pulse signals: 1.2; 3; 8.2 - max. 7mA@8.2V DC. Type PF / PM 1.2;...
  • Page 42 Page 42 Communication (option) Protocol bus-rtu; bus-asc Speed 1200; 2400; 4800; 9600 Addressing 1 - 247 Type CB RS232 Type CH RS485 2-wire Type CI RS485 4-wire Type CT TTL Intrinsically safe communication. Type CX no communication. Operational Operator functions Shown functions ...

  • Page 43: Problem Solving

    Page 43 PROBLEM SOLVING In this appendix, several problems are included that can occur when the F116-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check:  Signal selection;  Pulse amplitude;...

  • Page 44: Communication

    Page 44 COMMUNICATION General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: ...
  • Page 45 Page 45 Reading differential flow rate, total or accumulated total The returned values are given including the decimals and represent the actual value. The given value may differ from the value that is shown on the display – this is due to the fact that the display is limited in the number of digits and may have a slower update rate set.
  • Page 46 Page 46 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS DISPLAY REGISTERS [d] 64 40065 function uint16 0: total 1: flow rate 2=all [h] 0x040 [d] 67 40068 backlight brightness uint16 0: off 2: 40% 4: 80% [h] 0x043 1: 20% 3: 60% 5: 100% [d] 140...
  • Page 47 Page 47 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS COMMUNICATION REGISTERS 40145 uint16 [d] 144 speed (baud rate) 0: 1200 2: 4800 [h] 0x090 1: 2400 3: 9600 40146 uint16 [d] 145 Modbus address 1…247 [h] 0x091 40147 uint16 0: ASCII 1: RTU 2: OFF [d] 146...

  • Page 48: Declaration Of Conformity

    Page 48 DECLARATION OF CONFORMITY FL_F116P_v1702_01_EN...

  • Page 49: Index Of This Manual

    Fig. 26: Terminal connections - Intrinsically safe floating 4-20mA analog output (typical) Fig. 27: Switch position voltage selection type PD-XI Fig. 28: F116-P-(AP)-(CT)-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC Fig. 29: F116-P-AP-(CT)-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC FL_F116P_v1702_01_EN...
  • Page 50 Page 50 IST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: TOTAL-A Enter your settings here 11 unit 12 decimals 0000000 13 K-factor 0000001 14 decimals K-factor FLOW RATE- A 21 unit 22 time unit /min 23 decimals 0000000 24 K-factor 0000001 25 decimals K-factor filter...
  • Page 51 87 filter PULSE 91 mode signed 92 width 0 (off) 93 decimals 94 amount 1.000 COMMUNICATION A1 speed 9600 A2 address A3 mode BUS-RTU OTHERS B1 model F116-P B2 software version serial no. B4 password 0000 B5 tag-nr 0000000 FL_F116P_v1702_01_EN...
  • Page 52 Page 52...

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