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Hybrid   P antorouter   A ssembly   G uide
 
Hybrid   P antoRouter   A ssembly   G uide  
Very   s pecial   t hanks   t o   S ven   a nd   K athy   C laessens,   o ur   H ybrid   P antoRouter   d istributor   f or   E urope,   a nd   t o   J im   L indauer   w ho   s o   k indly  
documented   t he   a ssembly   o f   h is   H ybrid   P antoRouter   a nd   a dded   c ontent   t o   t his   g uide.     W hile   m ost   o f   t he   a ssembly   i s   t he   s ame   f or   t he  
European   a nd   U S   v ersions   o f   t he   H PR,   t he   t able   s upport   i s   s lightly   d ifferent   a nd   t his   g uide   o nly   a pplies   t o   t he   U .S.   v ersion.     I n   a ddition   t o  
this   w ritten   a ssembly   g uide,   t here   a re   s ome   v ideos   o n   t he  
 
Enjoy   y our   a ssembly   a nd   p lease   c all   o r   e mail   i f   y ou   h ave   q uestions   a long   t he   w ay.    
info@hybridpantorouter.com    
877-­‐333-­‐7150    
 
Page   1   o f   3 0  
 
h
ttp://hybridpantorouter.com   w ebsite   w hich   m ight   b e   h elpful   a nd   e njoyable   t o  
watch.     S ince   K uldeep   S ingh   i s   c onstantly  
improving   t he   H PR   a nd   a dding   a ccessories,   t he  
documentation   w ill   c ontinue   t o   e volve   s o  
please   c heck   t he   S upport   p ages   a nd   t he   F orum  
of   t he   w ebsite   t o   s ee   w hat's   n ew.    
   
Lastly,   w e're   f ans   o f   L octite   o r   a   s imilar   t hread  
lock   c ompound.     W e   u se   i t   l iberally   o n   a ll   b olts  
and   c ap   s crews   e xcept   t hose   o n   t he   m oving  
parts   o f   t he   p lunge   l ever   h andle   a nd   t he   d epth  
stoppers.       D ry   a ssembly   a nd   a lignment   w ould  
be   w ise   b efore   a pplying   L octite   o ne   s crew   a t   a  
time.  
   
Always   a dhere   t o   t he   W arnings   a nd   S afety  
Guidelines   f rom   y our   r outer   m anufacturer   a nd  
those   w ritten   o n   t he   p lacard   o n   t he   H ybrid  
PantoRouter.     W ork   s afely   a round   a ll   p ower  
tools   s o   y ou   c an   e njoy   a   l ong   a nd   h ealthy   h obby  
or   c areer   i n   w oodworking.
   
   
 

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Summary of Contents for PantoRouter Panto-Package ALL-IN

  • Page 1   w ritten   o n   t he   p lacard   o n   t he   H ybrid   PantoRouter.     W ork   s afely   a round   a ll   p ower  ...
  • Page 2 • Securely  mount  the  router  in  mounting  bracket  before  turning  power  on.  If  router  motor   cannot  be  securely  mounted  as  described  in  the  assembly  instructions,  do  not  use  the   PantoRouter.   • Clamp  material  to  be  cut  securely  to  platform  before  starting  router.  ...
  • Page 3   Hybrid   P antorouter   A ssembly   G uide           Page   3   o f   3 0    ...
  • Page 4   Hybrid   P antorouter   A ssembly   G uide   The   f ollowing   t able   l ists   m ost   o f   t he   d imensions.   Code   #   p ieces   LxWxD  ...
  • Page 5: Base Frame Assembly

      Hybrid   P antorouter   A ssembly   G uide   Base  Frame  Assembly     These   a re   a ll   t he   p arts   y ou   w ill   n eed   f or   t his   s tage   o f   a ssembly.     Slide  ...
  • Page 6   Hybrid   P antorouter   A ssembly   G uide   In   a ll   o f   t he   a ssemblies,   i t   i s   i mportant   t o   m ake   s ure   t hat   t he   w asher   f or   t he   s crew   f its   i n   t he   t rack.      ...
  • Page 7   Hybrid   P antorouter   A ssembly   G uide   Next   i nsert   o ne   n ut   f rom   t wo   o f   t he   a ngle   b rackets   i nto   t he   c enter   r ail   s lot   o pposite   t he   g lide   s upport   b racket   s lot.   Then  ...
  • Page 8   Hybrid   P antorouter   A ssembly   G uide     Assemble   t he   c entral   t able   s upport   p ost   ( Parts   G ,   I ,   N )   i ncluding   t he   a ngle   b racket   w ith   t he   n ut   a lready   i n   t he   c enter   c rosspiece   t rack:      ...
  • Page 9   Hybrid   P antorouter   A ssembly   G uide   Slide   t he   c entral   t able   s upport   p osts   o nto   t he   s ide   r ail   D   m aking   s ure   t hat   t he   w ashers   a re   i nside   t he   T -­‐slot.    ...
  • Page 10   Hybrid   P antorouter   A ssembly   G uide   Align   t he   c entral   t able   s upport   p osts   e xactly   t o   t he   s cribed   l ine   i on   t he   s ide   r ails   a nd   s lightly   s nug   t he   s crews.   N ow   s lide   t he   r emaining   t wo   g lide   shaft  ...
  • Page 11   Hybrid   P antorouter   A ssembly   G uide     Sled  Assembly   Most   o f   t he   p antograph   c omes   a ssembled   b ut   y ou   h ave   t o   a ttach   t he   b earing   b locks   a nd   t he   p lunge   l ever.    ...
  • Page 12   Hybrid   P antorouter   A ssembly   G uide   Template  holder  frame   Parts   B   a nd   C   a re   u sed   t o   a ssemble   t he   t emplate   h older   f rame.   T he   p lunge   l ever   ( with   t he   h andle),   a   l arge   c orner   a ngle   ( M)   a   p ivot   b racket   ( Q),   a   stop  ...
  • Page 13   Hybrid   P antorouter   A ssembly   G uide   Align   t he   p ost   a nd   r ail   s o   t hey’re   f lush   a t   t he   t op   t hen   t ighten   t he   s crews   t o   s ecure   t he   h orizontal   t emplate   r ail.  ...
  • Page 14   Hybrid   P antorouter   A ssembly   G uide   The   P antograph   s led   a ssembly   i s   c omplete   a nd   r eady   t o   m ate   t o   t he   g uide   r ails   o n   t he   b ase   f rame.   T he   g uide   r ail   s upports   s hould   b e   l oose   a nd   easily  ...
  • Page 15   Hybrid   P antorouter   A ssembly   G uide             Depth  Stoppers   There   a re   t wo   o f   t hese   s tops   ( P).   Only  ...
  • Page 16   Hybrid   P antorouter   A ssembly   G uide   Installation  of  plunge  lever  pivot  bracket  and  plunge  lever  handle   Install   t he   p lunge   h andle   p ivot   b racket   ( Q)   t o   s ide   r ail   D   o n   t he   o perator   s ide   a t   t he   r ear.    ...
  • Page 17   Hybrid   P antorouter   A ssembly   G uide   Attach   t he   s top   b lock   ( J)   b elow   t he   l arge   c orner   b racket.    ...
  • Page 18 The   U S   v ersion   t ilting   t able   m echanism   o f   t he   H ybrid   PantoRouter.   Part   H   i s   a ttached   t o   p ost   F   w ith   t he   f lat   s urface   f acing   u p   a nd  ...
  • Page 19   Hybrid   P antorouter   A ssembly   G uide                                 Place  ...
  • Page 20   Hybrid   P antorouter   A ssembly   G uide   Attach   t he   t ilt   p lates   t o   t he   c entral   p osts   w ith   a   s mall   w asher   b etween   t he   t ilt   p late   a nd   t he   p ost   ( the   s crew   a lready   h as   a   w asher   o n   t he   outside).  ...
  • Page 21   Hybrid   P antorouter   A ssembly   G uide         The   a rrow   i s   a ttached   w ith   a   h ex   h ead   s crew   a nd   a   w asher   u nderneath   t he   p ointer   t o   a ct   a s   a n   o ffset   s pacer.   The  ...
  • Page 22   Hybrid   P antorouter   A ssembly   G uide           Remove   t he   p rotective   c overing   ( if   p resent)   f rom   t he   f ront   o f   the  ...
  • Page 23   Hybrid   P antorouter   A ssembly   G uide           Attach   t he   r ed   k nobs   f rom   t he   b ack   a nd   t he   w ing   n uts   t o   t he   b ottom   o f   t he   b rass   s liders.    ...
  • Page 24   Hybrid   P antorouter   A ssembly   G uide         The   f inished   H ybrid   P antoRouter   w ith   r outer   i nstalled   a nd   o ptional   B essey   c lamps.   Next  ...
  • Page 25   Hybrid   P antorouter   A ssembly   G uide   Alignment   There   a re   t wo   s teps   t o   d o   a n   a lignment.   S quaring   t he   s led   t o   t he   t able   a nd   f inding   t he   c enter   p oint   a nd   m arking   t he   t able.     The  ...
  • Page 26   Hybrid   P antorouter   A ssembly   G uide   With   t he   c entering   j ig   i nstalled   i n   y our   r outer,   m ove   t he   b it   u ntil   i t   j ust   t ouches   t he   o perator   s ide   o f   t he   t able   a nd   l ock   t he   f orward   s led   s top.    ...
  • Page 27   Hybrid   P antorouter   A ssembly   G uide   Set   t he   t emplate   h older   t o   z ero   p oint   a t   t he   t op   o f   t he   t emplate   s upport   p osts   o n   b oth   s ides.  ...
  • Page 28   Hybrid   P antorouter   A ssembly   G uide       Tighten   t he   w hite   k nob   t o   h old   t he   b earing   s haft   i n   p lace.    ...
  • Page 29   Hybrid   P antorouter   A ssembly   G uide   Move   t he   p lunge   h andle   t o   p osition   t he   c entering   j ig   a t   t he   c enter   o f   t he   t able.   Use  ...
  • Page 30   Hybrid   P antorouter   A ssembly   G uide   Scribe   y our   c enter   m ark   a nd   y our   H ybrid   P antoRouter   ( HPR)   i s   r eady   f or   y ears   o f   e njoyment!   Allways  ...