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Summary of Contents for Pop ProSet 3400
- Page 1 Distributed by Toll Free 1 800 563 1293 INSTRUCTION MANUAL ® ProSet 3400 Series Pneumatic Blind Rivet Tool...
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Page 2: Table Of Contents
Contents Introduction...............................2 Safety Instructions............................3 Specifications ............................4 Packaged Accessories..........................4 Tool Requirements..........................4 ® ProSet 3400 Tool Dimensions......................5 Common Nosepieces ...........................6 Basic Tool Operation ..........................6 Front End Service ..........................7 ® Mandrel Collection System (MCS) – ProSet 3400 MCS ..............8 Cleaning the Collector Silencer......................8 Tool Assembly Torque Requirements....................9 ®... -
Page 3: Safety Instructions
Safety Instructions TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL CAREFULLY BEFORE SETTING UP OR OPERATING THE POP ® ® ProSet 3400 SERIES TOOLS 1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies. -
Page 4: Specifications
Specifications ® ® ProSet 3400 ProSet 3400MCS Weight 4.19 lbs. (1.90 kg) 4.41 lbs. (2.00 kg) Length 12.17” (309 mm) 13.15” (344 mm) Height 12.44” (316 mm) 10.20” (316 mm) Stroke 1.02” (26 mm) 1.02” (26 mm) 0.172 cu. ft. per rivet 2.83 scfm (max.) Air Consumption (4.86... -
Page 5: Proset ® 3400 Tool Dimensions
® ProSet 3400 Tool Dimensions 12.17” (309 mm) 4.06” (103 mm) .882” (22.4 mm) 2.66” (67.5 mm) 2.32” (59 mm) 12.44” (316 mm) 4.21” (107 mm) ® ProSet 3400 4.21” (107 mm) 13.15” (334 mm) 4.06” (103 mm) .882” (22.4 mm) 2.66”... -
Page 6: Common Nosepieces
Common Nosepieces Closed End HR Rivets Rivet ® Ultra-Grip Open End HS Rivets Jaw Pusher Steel Aluminum Aluminum Steel Diameter Mandrel Mandrel Body Body 1/8” PRN414* PRN424 PRN434 PRN414* PRN4HR (3.2 mm) FAN276-064* 5/32” PRN514* PRN524 PRN534 PRN514* PRN5HR (4.0 mm) 3/16”... -
Page 7: Front End Service
Front End Service Jaw Guide Nose Housing Nut Pulling Head Nose Housing Jaw Guide Lock Housing Adapter Wrench Flat Jaw Guide Lock motion O-Ring Pulling Head Locking Teeth. Jaw Guide teeth For optimum tool performance, Front-End maintenance should be performed regularly as per the “Preventative Maintenance Schedule”. -
Page 8: Mandrel Collection System (Mcs) - Proset
® Mandrel Collection System (MCS) – ProSet 3400 MCS For safety purposes, removing the Collector from the tool automatically turns the MCS suction OFF. Refitting the Collector turns the MCS suction ON. MCS suction ON MCS suction OFF Cleaning the Collector Silencer For optimum performance, the Collector Silencer should be cleaned at regular intervals as per the “Preventative Maintenance Schedule”. -
Page 9: Tool Assembly Torque Requirements
2. RE-ASSEMBLE THE COLLECTOR : • Secure Collector End (121) to Collector Body (118). Use a screwdriver or similar tool to hold the Collector End in place during re-assembly (see picture below). • Place the Collector Silencer (119) onto the Collector End (121). •... -
Page 10: Proset 3400/3400Mcs Diagram
® ProSet 3400/3400MCS Diagram Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 11 ® These items require Loctite 242 adhesive. (†) These items have a specific tightening torque as indicated in the “Tool Assembly Torque Requirements” table. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 11...
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Page 12: Parts List
Parts List 3400 3400 Item Part No. Description 3400 Item Part No. Description 3400 PRN811 Nosepiece DPN900-072 O-Ring PRG540-44 Jaws DPN276-039 Tube Seal Case DPN276-001 Jaw Guide FAN276-040 Tube Assembly DPN276-002 Pulling Head DPN276-043 Sleeve Lock Nut DPN276-003 Jaw Guide Lock DPN276-044 Bottom Plate DPN276-045... - Page 13 Optional Parts and Kits are also available separately. Part No. Description Part No. Description ® ® FAN276-075 ProSet 3400 Font End Extension Kit – FAN276-165 ProSet 3400 MCS Retrofit Kit 7.9” length Contains: DPN276-024 End Cap Plate Contains: PRG540-44 Jaws FAN276-055 Collector Assembly DPN276-001...
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Page 14: Hydraulic Oil Charging Procedure
Hydraulic Oil Charging Procedure IMPORTANT. TOOL MUST BE DISCONNECTED FROM THE AIR SUPPLY. USE ONLY APPROVED HYDRAULIC OIL SPECIFIED IN THIS MANUAL. Fig. 1 Disconnect from air supply. Socket Head Cap Screw (111) Remove Nose Housing (6) and Collector (113). Remove four Socket Head Cap Screws (111) using 4mm Hex-Key wrench (141-accessory). -
Page 15: Maintenance
12. When there are no more bubbles in the oil, top off the hydraulic oil in the Sleeve Lower (61) to the level of the Backup Ring (21). 13. Make sure the Jaw Guide (3) is loose (see step No.7). Push the Air Piston Assembly (66) and Tube Assembly (78) into the Sleeve Lower (61) to the half-way point. -
Page 16: Safety Data
Safety Data SEAL LUBE PSA075508P JAW LUBE HYDRAULIC OIL (P/N: (P/N: PRG510-130) (P/N: PRG540-130) ® LUBRIPLATE 130-AA SUNPAR 107 MOBIL DTE 26 Manufactured By: Manufactured by: Manufactured By: Sunoco, Inc. Fiske Brothers Refining Co. ExxonMobil Corporation Emergency Phone: (800) 424-9300 Phone: (419) 691-2491 Emergency Phone: (609) 737-4411 Emergency: (800) 255-3924... -
Page 17: Troubleshooting
Troubleshooting Symptom Probable Cause Remedy Tool not connected to air supply. Connect to recommended air supply source. OS Valve is in “OFF” position. Slide OS Valve to ON position. TOOL FAILS TO OPERATE Insufficient air pressure. Adjust air supply pressure. Air pressure is too high. -
Page 18: Ec Declaration Of Conformity
EC Declaration of Conformity We, Emhart Teknologies Tucker Fasteners Limited Birmingham B42 1BP United Kingdom. Declare that: ® ProSet 3400 ® ProSet 3400 MCS Conforms to the following standards: EN ISO 12100 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 - 1 ISO prEN 792 part 1... -
Page 19: Notes
Notes Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 19... - Page 20 251 Cree Crescent, Winnipeg, MB Canada R3J 3X4 Tel : 204 837 8361 1 800 563 1293 • Fax: 204 837 3520 1 800 974 1494 • applifast.com...
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