CSZ ELECTRI-COOL II Operation And Technical Manual
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CSZ ELECTRI-COOL II Operation And Technical Manual

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®
ELECTRI-COOL
II
OPERATION AND TECHNICAL MANUAL
Model 767 Cooling System
Cincinnati Sub-Zero Products, LLC  12011 Mosteller Road
Cincinnati, Ohio 45241, U.S.A.
www.cszmedical.com

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Summary of Contents for CSZ ELECTRI-COOL II

  • Page 1 ® ELECTRI-COOL OPERATION AND TECHNICAL MANUAL Model 767 Cooling System Cincinnati Sub-Zero Products, LLC  12011 Mosteller Road Cincinnati, Ohio 45241, U.S.A. www.cszmedical.com...
  • Page 2 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Electri-Cool® II is a registered trademark of Cincinnati Sub-Zero Products, LLC, Cincinnati, Ohio, USA. ©Copyright 2017, Cincinnati Sub-Zero Products, LLC All rights reserved. Manual 56269 Rev. Q ECN: M1802-5455 Page 2 of 34...
  • Page 3 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 ® ELECTRI-COOL II Symbol Definitions 2°C/36°F Read Operation Low Water Level Low Water Inspect and Change Instructions and Manual Temperature Filter Periodically Before Operating 5 - 7°C 8 - 10°C 11 -13°C 40 - 45°F 46 - 50°F 51 - 55°F...
  • Page 4 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 ® ELECTRI-COOL OPERATION AND TECHNICAL MANUAL Cincinnati Sub-Zero Products, LLC, reserves the right to make equipment changes and improvements, which may not be reflected in this manual. WARNING  A physician’s order is required for setting temperature and use of equipment. At least every 20 minutes, or as directed by a physician, check the patient’s temperature and skin condition of areas in contact with the blanket.
  • Page 5 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 CAUTION  US Federal Law restricts this device to sale by or on the order of a physician.  Use distilled water only. Do not use De-Ionized water. De-Ionized water may cause corrosion to plumbing system components.

  • Page 6: Table Of Contents

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Table of Contents TECHNICAL HELP........................8 BEFORE YOU CALL FOR SERVICE ..................8 IN-WARRANTY REPAIR AND PARTS ..................8 IMPORTANT SAFETY INFORMATION ..................8 1) RECEIVING AND INSPECTION .................... 9 2) INTRODUCTION ........................9 a) General Safety Precautions .....................
  • Page 7 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 List of Figures ® Figure 1 - Electri-Cool II Front View ....................10 ® Figure 2 - Electri-Cool II Left-side View ..................... 10 ® Figure 3 - Mounting the Electri-Cool II to the Bed Bracket ............. 11 ®...

  • Page 8: Technical Help

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 TECHNICAL HELP: United States and Canada Cincinnati Sub-Zero Products, LLC Toll Free 1-800-989-7373 12011 Mosteller Road (U.S.) 24hr Clinical Support 1-513-460-2038 Medical Tech Service 1-888-437-5608 Cincinnati, OH, 45241 1-513-772-9119 www.cszmedical.com BEFORE YOU CALL FOR SERVICE..®...

  • Page 9: Receiving And Inspection

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 1) RECEIVING AND INSPECTION/ IMPORTANT SAFETY INFORMATION ® After unpacking the Electri-Cool II, inspect the system for concealed damage. Retain all packing material and carefully record or photograph any damage. Notify the carrier at once and ask for an inspection (in writing).

  • Page 10: E) Transporting And Shipping

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 ® Figure 1 - Electri-Cool II Front View ® Figure 2 - Electri-Cool II Left-side View e) Transporting and Shipping Drain all water from the reservoir before shipment or storage. The Electri-Cool® II can be transported through normal shipping methods via ground, air, or water when packaged in its approved packaging material.

  • Page 11: Set-Up/Operation/Cleaning & Storage

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 SET-UP/OPERATION/CLEANING & STORAGE a) Equipment Set-Up Before use, check the air filter for accumulated dust. If filter is dirty, replace it with a new one. Refer to, “General Maintenance and Checkout Procedures”, for filter replacement instructions. Check to ensure that the water level in the reservoir is at its maximum level.

  • Page 12: B) Filling Instructions

    Do not use tap water. Minerals and deposits can clog plumbing system components. Select a CSZ pad and insert the male couplings from the pad into the female couplings on the hose. Make sure the couplings are locked together tightly. Check the clamps on the pad, making sure they are fully open.
  • Page 13 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 ® Figure 4 - Electri-Cool II Membrane Control Panel Page 13 of 34...

  • Page 14: E) Accessories

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 e) Accessories ® The essential accessories for the Electri-Cool II are listed below: The Thermal Pads consist of two layers of plastic sealed together to provide multiple passageways for water flow in a random-flow pattern designed to prevent occlusion. Localized Cold Therapy Pads Category Number Description...

  • Page 15: F) Pad Instructions

    ® The Electri-Cool II has been designed and tested to be used with CSZ thermal pads. Use of unapproved pads is not recommended. CSZ pads allow maximum flow while resisting restriction or kinks. The unique foam-layered side or non-woven covered sides offer maximum patient comfort.

  • Page 16: Table 1 - Tables Presented In Fulfillment Of Iec 60601-1-2

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Table 1 - Tables Presented in Fulfillment of IEC 60601-1-2 Guidance and manufacturer’s declaration – electromagnetic emissions ® The Electri-Cool II system is intended for use in the electromagnetic environment specified below. The customer or the user of the ®...
  • Page 17 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Guidance and manufacturer’s declaration – electromagnetic immunity ® The Electri-Cool II system is intended for use in the electromagnetic environment specified below. The customer or the user of the ® Electri-Cool II system should assure that it is used in such an environment.
  • Page 18 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Recommended separation distances between portable and mobile RF communications equipment ® and the Electri-Cool II system ® The Electri-Cool II system is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The ®...

  • Page 19: Troubleshooting Guide

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 TROUBLESHOOTING GUIDE a) General This section provides information to aid the service technician in diagnosing problems with the Electri- ® Cool II system. The left column lists problems which may occur; the right column lists the most probable causes of the problem.

  • Page 20: General Maintenance And Checkout Procedure

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 GENERAL MAINTENANCE AND CHECKOUT PROCEDURE It is suggested you perform the following procedures quarterly in their order of listing and document the results on a Preventive Maintenance Inspection Record. Refer to Table 2 for an example of an inspection form. a) Exterior Physical Inspection Look for cracked, bent, missing, or otherwise damaged parts.

  • Page 21: D) Temperature Test

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 d) Temperature Test Attach in-line temperature probe to the device’s outlet and a six foot insulated connecting hose with a pad to the return port of the machine. Turn the unit on and set the temperature to 5°C - 7°C (40°F - 45°F) if not already. When the temperature probe reads between 3.9°C –...

  • Page 22: H) Water Temperature Low-Limit Thermistor Test

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 h) Water Temperature Low-Limit Thermistor Test WARNING Electric shock hazard may be present. Do not remove cover. Service is to be performed by qualified personnel only. This test is for devices with a control board labeled “P/N: 39990 REV:F” or later. This includes most devices with serial number 043-76700185 and later.

  • Page 23: Table 2: Preventive Maintenance Inspection Sheet

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Table 2: Preventive Maintenance Inspection Sheet Date: Acceptable/ Value Unacceptable Procedure 1. Exterior Physical Inspection 2. Air Filter Inspection 3. Flow Test 4. Temperature Test: 5C - 7C (40°F - 45°F) 8C - 10C (46°F - 50°F) 11C - 13C (51°F - 55°F) 5.

  • Page 24: Specifications

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 SPECIFICATIONS Physical Operating Environment 12”W x 6”D x 12”H Dimensions: Temperature: 15°C - 30°C (59°F - 86°F) (30.5cm W x 15.2cm D x 30.5cm H) Relative Humidity: 20% - 95% Dry Weight: 5.9kg (13 lbs.) Control System Hose Length:...

  • Page 25: Approvals

    General Safety and Electrical Safety Classified by Underwriters Laboratory Inc. ® with respect to Electric Shock, Fire and Mechanical Hazards only in accordance with UL 60601-1, CAN/CSZ-C22.2 No. 601-1, 5R37 5R37  Electromagnetic Compatibility (EMC) Tested and passed in accordance with IEC 60601-1-2 EMC requirements...

  • Page 26: B) Parts List

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Parts List Item No. Description Illustration Bracket, Pump Shown in Figure 6 Lug Ground, Euro Shown in Figure 6 Ground Lug Washer, Green/Yellow Shown in Figure 6 Power Cord, 2.5 meters, 115V Not shown Power Cord, 2.5 meters, 230/240V Fuse...

  • Page 27: Figure 6 - Electri-Cool Ii Exploded View

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Figure 6: Electri-Cool® II Exploded View Page 27 of 34...

  • Page 28: Figure 7 - Electri-Cool Ii Wiring Schematic

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Figure 7: Electri-Cool® II Wiring Schematic Page 28 of 34...

  • Page 29: Fluid Circuit Disinfection/Dry Storage Procedure

    ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 FLUID CIRCUIT DISINFECTION/DRY STORAGE PROCEDURE Quarterly, at a minimum, the FLUID CIRCUIT DISINFECTION/DRY STORAGE PROCEDURE, listed below, should be conducted. CAUTION  For safe handling and use of chemicals, follow manufacturer guidelines for cleaning. ...
  • Page 30 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 When you are ready to return unit to service, replenish the reservoir(s) with distilled water. Perform all the checks as described in the respective Manual. FLUID CIRCUIT DISINFECTION/DRY STORAGE PROCEDURE for Circulating Water Units Utilizing CE Approved Cleaning Agent The following procedure disinfects the fluid circuit in these products.
  • Page 31 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Appendix A – Temperature Equivalent for Resistances at the Control and Low Temp Thermistor Temp. °C Ohms Temp. °C Ohms Temp. °C Ohms Temp. °C Ohms 7355 6011 4937 12.0 4074 7318 5982 4914...
  • Page 32 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Page 32 of 34...
  • Page 33 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Page 33 of 34...
  • Page 34 ® OPERATION AND TECHNICAL MANUAL ELECTRI-COOL II, MODEL 767 Cincinnati Sub-Zero Products, LLC 12011 Mosteller Road Cincinnati, OH 45241 www.cszmedical.com Toll Free: 1 (800) 989-7373 Fax: (513) 772-9119 E-Mail: csz@genthermcsz.com Page 34 of 34...

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