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Summary of Contents for crosscontrol CrossFire IX
- Page 1 Revision: 1.0 TECHNICAL M ANUAL 2017-12-07 CrossFire IX Technical manual www.crosscontrol.com...
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Page 2: Table Of Contents
1.1. Product models.....................3 1.2. Conventions and defines..................4 1.3. Identification......................5 1.4. Maintenance and care..................5 1.5. Supporting documentation ...................5 2. CrossFire IX device overview ..................6 3. Mechanical installation ....................7 3.1. Mounting ......................7 3.2. Installation position ....................7 3.3. Heat dissipation ....................7 3.4. Environmental considerations ................8 4. -
Page 3: Introduction
For software, please see chapter 1.5 Supporting documentation. 1.1. Product models Crossfire IX is based upon the CrossFire SX, a very flexible platform that easily can be adapted. Reduced complexity is a guiding principle in the design with the purpose to facilitate ease of: adaptability, testing, code readability and to further raise the quality. -
Page 4: Conventions And Defines
CrossFire IX Revision: 1.0 Technical manual 2017-12-07 Feature C000141-40 C000141-50 C000141-70 Analog inputs Digital inputs Frequency inputs Standard PWM Adv anced PWM Protocol CANopen CANopen CANopen FRAM 2kbyte 8 kbyte 8 kbyte FLASH 4 Mbyte 4 Mbyte Wi-Fi 12V sensor supply... -
Page 5: Identification
In addition to this document other supporting documents are available on our support site: CrossFire IX - CANopen Slave Developers Guide.docx - Describes the software specifics for the Crossfire I X, CANopen slave product w ww.crosscontrol.com... -
Page 6: Crossfire Ix Device Overview
Technical manual 2017-12-07 2. CrossFire IX device overview The top side of CrossFire IX holds a label with information about product article number, serial number and revision. It also displays a status LED, see chapter 7.12 Status LED indicator. Identification... -
Page 7: Mechanical Installation
This chapter contains recommendations for mechanical installation of the CrossFire IX device. 3.1. Mounting CrossFire IX is designed with a three pod mounting footprint that allows for flexible mounting. However, fastening the unit to an uneven surface may stress the enclosure, or possibly even flex the circuit board inside, leading to a premature failure. -
Page 8: Environmental Considerations
1 .4 Maintenance and care as soon as possible. Crossfire IX product C000141-70 and C000141-40 that includes a Wi-Fi module should be installed and operated with minimum distance of 20cm to your body to comply with radiation exposure limits for an uncontrolled environment. -
Page 9: Electrical Installation
This chapter contains details and recommendations for electrical installation of the CrossFire IX device. 4.1. Connectors The connector is accessible from the side of the CrossFire IX unit. The connector, an AMP 35-pin multi-pin connector, is marked 1(X1). X1 connector black, TE connectivity 1 -776163-1 (Mating connector, e.g. 776164-1) - Page 10 CrossFire IX Revision: 1.0 Technical manual 2017-12-07 Signals C000141-40 Signals C000141-50 Analog input 1 Analog input 1 Analog input 2 Analog input 2 Analog input 3 Analog input 3 Digital input 1 Digital input 1 Digital input 2 Digital input 2...
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Page 11: Power Supply Installation
Technical manual 2017-12-07 4.2. Power supply installation This chapter describes installation of CrossFire IX in vehicles or other machines. The principle is the same also for other types of installations. For connector pinout, see chapter 4.1 Connectors. Before installing the device into a v ehicle or other machinery, carefully read through the instructions below: ... - Page 12 X1.29 X1.30 Schematic examples for power s upply installation of CrossFire IX in vehicles or other machines. By connecting the power supply according to the illustration above, with the main switch S1 normally closed, the device will automatically start when the ignition switch S2 is turned on and shut down when the switch is turned off.
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Page 13: Basic Operations
4 are followed before starting up the CrossFire IX unit the first time. For information about CAN node id and baud rate, see chapter 7.2.1 CAN. The CrossFire IX will start up when power is connected and active, and the voltage level on the ignition pin is above 4V. -
Page 14: Interface Overview
CrossFire IX Revision: 1.0 Technical manual 2017-12-07 6. Interface overview This section describes the overall various interfaces of the device. Analog inputs x8 FRAM Digital inputs x4 Flash Frequency Temperature inputs x2 sensor Standard PWM outputs x4 Advanced PWM STM32... -
Page 15: Interface Characteristics
7.1. Power interface The CrossFire IX device is specified for a total of up to 12 A output current and special care must be taken with supplying power to the device. The device operates with a supply voltage of 8-32 V DC. -
Page 16: Communication Interfaces
7.2. Communication interfaces 7.2.1. CAN The CrossFire IX device contains one CAN port that meet the CAN ISO 11898 2.0B specification. Supported CAN baud rates are 20 – 1 000 Kbit/s. The device is optimized for baud rates up to 250 Kbit/s with a common mode input capacitance on CAN bus signals of approximately 150 pF. -
Page 17: Analog Inputs 1-8
CrossFire IX Revision: 1.0 Technical manual 2017-12-07 7.3. Analog inputs 1-8 There are 8 configurable inputs that can be configured individually by software to accept different input ranges. A simplified schematic for the inputs is shown below. A 10 nF input capacitor and transient voltage suppressing diode handles ESD and other transients. -
Page 18: Frequency Inputs 1-2
CrossFire IX Revision: 1.0 Technical manual 2017-12-07 Filtered supply Filter Transient Comparator with capacitor voltage Input pin 1V hysteresis 1 nF suppressor 7.5. Frequency inputs 1-2 There are 2 frequency inputs with selectable pull-up or pull-down resistor. The frequency inputs A comparator circuit with 1V of hysteresis is used to determine the input level. - Page 19 CrossFire IX Revision: 1.0 Technical manual 2017-12-07 7.6.1. Standard High-Side PWM outputs 1-4 The block diagram for Standard High-Side output 1 -4 which are rated for 2 A is shown below. The output stage has current limitation with approximately 9 A at 27 V and room temperature. The current limit is higher at low temperature and lower at high temperatures.
- Page 20 CrossFire IX Revision: 1.0 Technical manual 2017-12-07 7.6.2. Advanced High-Side PWM output 5-8 The block diagram for Advanced High-Side PWM output which is rated for 2 A is shown below. The output stage is capable of fast switching for inductive and resistive loads.
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Page 21: Wi-Fi
20 dBm 7.7.1. Radiation exposure statement Crossfire IX product C000141-70 and C000141-40 that includes a Wi-Fi module should be installed and operated with minimum distance of 20cm to your body to comply with radiation exposure limits for an uncontrolled environment. -
Page 22: Firmware Update
2017-12-07 7.10. Firmware update The CrossFire IX contains a CAN bootloader to allow for firmware upgrade over CAN. The CAN bootloader has to be activated through a CAN command before upgrade can be made. A specific PC tools needs to be used to perform the upgrade. - Page 23 CrossFire IX Revision: 1.0 Technical manual 2017-12-07 7.12.1. Start up and normal operation indications These tables present the status LED indication for the CANopen slave version during operation. Run LED – Green CANopen mode State Blinking Pattern Operational LED ON...
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Page 24: Memory
The C000 141-70 variant has an additional serial Flash of 4Mbyte that can be used for data logging. 7.13.2. RAM The main processor in CrossFire IX has 32 Kbyte of internal RAM for use by firmware and application. 7.13.3. FRAM CrossFire IX has an 8 Kbyte FRAM memory for storage of persistent data. -
Page 25: Software Overview
Purpose Boot Loader Makes it possible to upgrade the software ov er CAN This application is written by CrossControl to allow the CrossFire IX to CANopen slav e act as a CANopen slav e. The application includes all need firmware application to fully control interfaces and IO. -
Page 26: Specifications
Any changes or modifications to the device not expressly approved by CrossControl could void the env ironmental classification, warranty as well as user's authority to operate the equipment. -
Page 27: Certifications
CrossFire IX Revision: 1.0 Technical manual 2017-12-07 9.1.2. Climatic test Environmental Test Standard Notes IEC 60068-2-2:2007 Functional during and after test, Dry Heat +85°C, 24 hours IEC 60068-2-30:2005 Functional during test, +25°C to Damp Heat +55°C >95% RH, 6x24h IEC 60068-2-1:2007... -
Page 28: Weight And Dimensions
CrossFire IX Revision: 1.0 Technical manual 2017-12-07 9.3. Weight and dimensions Description Comments 166 x 137 x 47 mm (W x H x D) Dimensions 0,64 Kg Weight 6,8 (x3) w ww.crosscontrol.com... - Page 29 CrossFire IX Revision: 1.0 Technical manual 2017-12-07 w ww.crosscontrol.com...
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Page 30: Technical Support
LED indicator colors and blink patterns EMCY object error codes (if possible) Description of external equipment which is connected to the CrossFire™ IX Additional sources of information are available on the CrossControl support site http://support.crosscontrol.com w ww.crosscontrol.com... -
Page 31: Trademark, Etc
CrossControl. CrossControl respects the intellectual property of others, and we ask our users to do the same. Where software based on CrossControl software or products is distributed, the software may only be distributed in accordance with the terms and conditions provided by the reproduced licensors.
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