Ingersoll-Rand 132 Operation And Maintenance Manual
Ingersoll-Rand 132 Operation And Maintenance Manual

Ingersoll-Rand 132 Operation And Maintenance Manual

Super duty air hammer

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OPERATION AND MAINTENANCE MANUAL FOR
MODEL 132 SUPER DUTY AIR HAMMER
Model 132 Super Duty Air Hammer is designed for front end work, heavy exhaust work,
riveting, king pin removal, bushing driving and bolt shearing.
Ingersoll- -Rand is not responsible for customer modification of tools for applications on which
Ingersoll- -Rand was not consulted.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
For safety, top performance, and maximum durability
of parts, operate this tool at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet with 5/16" (8 mm)
inside diameter air supply hose.
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
Do not use damaged, frayed or deteriorated air hoses
and fittings.
Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905- -1 for a typical
piping arrangement.
Keep clear of whipping air hoses. Shut off the
compressed air before approaching a whipping air
hose.
Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged label.
USING THE TOOL
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating this
tool.
Keep hands, loose clothing, long hair and jewelry
away from rotating end of tool.
Keep body stance balanced and firm. Do not overreach
when operating this tool. Anticipate and be alert for
The use of other than genuine Ingersoll- -Rand replacement parts may result in safety hazards, decreased tool performance, and
increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll- -Rand Authorized Servicenter.
Refer All Communications to the Nearest
Ingersoll- - Rand Office or Distributor.
 Ingersoll- - Rand Company 2001
Printed in U.S.A.
IMPORTANT SAFETY INFORMATION ENCLOSED.
03528072
sudden changes in motion, reaction torques, or forces
during start- -up and operation.
Tool shaft may continue to impact briefly after
throttle is released.
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may be
harmful to your hands and arms. Stop using any tool
if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
Use accessories recommended by Ingersoll- -Rand.
Never operate a Percussion Tool unless an accessory
is properly installed and the tool is held firmly against
the work.
Always use a retainer in addition to proper barriers
to protect persons in surrounding or lower areas from
possible ejected accessories.
This tool is not designed for working in explosive
atmospheres.
This tool is not insulated against electric shock.
Prevent exposure and breathing of harmful dust and
particles created by power tool use:
Some dust created by power sanding, sawing,
grinding, drilling and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
- - lead from lead based paints,
- - crystalline silica from bricks and cement and
other masonry products, and
- - arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.
Form P6374
Edition 6
September, 2001

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Summary of Contents for Ingersoll-Rand 132

  • Page 1 OPERATION AND MAINTENANCE MANUAL FOR MODEL 132 SUPER DUTY AIR HAMMER Model 132 Super Duty Air Hammer is designed for front end work, heavy exhaust work, riveting, king pin removal, bushing driving and bolt shearing. Ingersoll- -Rand is not responsible for customer modification of tools for applications on which Ingersoll- -Rand was not consulted.
  • Page 2 WARNING SYMBOL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. WARNING WARNING WARNING Always turn off the air sup- Always wear eye protection Always wear hearing ply and disconnect the air when operating or perform- protection when operating supply hose before instal- ing maintenance on this tool.
  • Page 3 PLACING TOOL IN SERVICE LUBRICATION seconds. Immediately, follow this treatment with an injection of Ingersoll- - Rand No. 10 Oil. Ingersoll- - Rand No. 10 MAIN LINES 3 TIMES Always use an air line lubricator with these tools. AIR TOOL INLET SIZE We recommend the following Filter- - Lubricator- - Regulator Unit: For USA - - No.
  • Page 4 MAINTENANCE SECTION...
  • Page 5 MAINTENANCE SECTION...
  • Page 6 (17) upward. LUBRICATION 2. Remove the Throttle Adjuster Body (10). Each time a Model 132 Air Hammer is disassembled for 3. Unscrew the Throttle Adjuster Cap Screw (16) and maintenance, repair or replacement of parts, lubricate the remove the Throttle Adjuster Knob (14), Throttle...
  • Page 7 MAINTENANCE SECTION Assembly of the Valve Box Assembly and d. Install the front section of the Valve Box on the Arbor as shown in Figure 3. Lapping Oversize Valve into Valve Box e. Apply compound to Valve diameter “A” and lap the small end of the valve to a free fit in the front section.
  • Page 8: Troubleshooting Guide

    MAINTENANCE SECTION TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Sluggish operation Dirt or oil gum accumulation on In a well ventilated area, pour 3 cc of a clean, suit- internal parts able, cleaning solution into the air inlet and oper- ate for 30 seconds. After flushing, lubricate with the recommended oil.

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