Gravely 996122 Owner's/Operator's Manual
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Gravely 996122 Owner's/Operator's Manual

Gravely 996122 Owner's/Operator's Manual

Treker
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Treker
Owner/Operator Manual
Models
996122 – 2 x 4 Red
996124 – 2 x 4 Red Turf Tires
996143 – 4 x 4 Red
996144 – 4 x 4 Camouflage
09650600 2/10
Printed in USA
ENGLISH

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Summary of Contents for Gravely 996122

  • Page 1 Treker Owner/Operator Manual Models 996122 – 2 x 4 Red 996124 – 2 x 4 Red Turf Tires 996143 – 4 x 4 Red 996144 – 4 x 4 Camouflage 09650600 2/10 Printed in USA ENGLISH...

  • Page 2: Table Of Contents

    THE MANUAL PRODUCT REGISTRATION Before operation of unit, carefully and completely read your The Gravely dealer must register the product at the time of manuals. The contents will provide you with an purchase. Registering the product will help the company...

  • Page 3: Safety

    3. Some new equipment installed during repair requires safety labels to be affixed to the replaced component CAUTION: POTENTIALLY HAZARDOUS as specified by Gravely. When ordering new parts or SITUATION! If not avoided, MAY RESULT in components, also request corresponding safety minor or moderate injury.
  • Page 4 818-543C 24691 Danger: Guard Missing 838-629C Warning: Pinch Point or Crushing Hazard 838-532C Warning: Cab Rollover Protection 24697 GB-4...
  • Page 5 838-492C Caution: Maximum Power Source 24697 838-490C Caution: Stop Engine 24697 GB - 5...
  • Page 6 838-486C 24694 Warning: General Utility Vehicle 838-570C Vehicle Loading Capacities, 4 x 2 Series 24694 838-663C Vehicle Loading Capacities, 4 x 4 Series GB-6...
  • Page 7 838-579C Trailer Towing Information 21147 838-508C Warning: Before Filling Tank with Gasoline 24735 GB - 7...
  • Page 8 838-491C Warning: Improper Use 23535 838-489C Warning: Rollover Hazard 23535 GB-8...
  • Page 9 838-444C Danger: Muffler hot 24695 General Safety For Your Protection • Thoroughly read and understand the instructions given in this manual before operation. Refer to the “Safety Label” section, read all instructions noted on the decals. • Do not allow anyone to operate this equipment who has not fully read and comprehended this manual and who has not been properly trained in the safe operation of the equipment.
  • Page 10 • Make sure all moving parts have stopped and all system pressure is relieved. Tire Safety • Allow the engine to cool completely. Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment. •...
  • Page 11 • Keep all bystanders away from this vehicle during Mechanical Safety operation. Keep children out of the operating area and • Do not operate a vehicle with damaged or worn parts. under the watchful eye of another responsible adult. Repair all damages and worn parts before putting •...
  • Page 12 • Be aware of cargo shifting when stopping or moving. • When descending hills or slopes apply steady Make sure all cargo is properly secured and tied down. pressure to the foot brake to avoid potential of Injury could result from loose cargo. freewheeling or runaway.

  • Page 13: Controls And Features

    CONTROLS AND FEATURES 4 x 2 & 4 x 4 Series Features Benefits Subaru OHV V-Twin Engine For Proven Power & Dependability. 25 MPH Top Speed Able to go from job site to job site at a reasonable speed. 4-Wheeled Independent Suspension For Soft Ride &...

  • Page 14: Operation

    • Check park brake to make sure it will engage, hold and SAFETY FIRST release. Gravely is fully aware of the need for safe operating • Check steering by executing a full lock to lock turn in procedures around all of our equipment. We hope you will each direction.
  • Page 15 Stop engine immediately. Check oil level and add if required to get through a difficult situation. low. See your authorized Gravely dealer if oil light NOTE: 4x4 drive should not be engaged at transport speed stays on and engine is full of oil. It is normal for the oil or on hard surface roads.
  • Page 16 21460 24694 Figure 4 Figure 6 Choke Shift Selector and Park Brake Refer to Figure 5: Refer to Figure 7: 1. Choke Control: Located under the driver’s seat. Use to choke engine when starting. Pull on knob to start a 1.
  • Page 17 Fuel Gauge Refer to Figure 8: 1. Fuel Gauge: The fuel gauge, located on the gas tank, displays approximately how much fuel you have in the Tongue fuel tank. Always park vehicle on level ground to get an Release accurate reading. The fuel tank is empty when the fuel Button gauge needle points to E and full when the needle points to F.
  • Page 18 Glove Box Enclosure Refer to Figure 11: Unlock glove box by inserting key and rotating clockwise 90 degrees to the position shown. Rotate twist lock clockwise another 90 degrees to open. To close, push glove box lid shut. To lock while shut, rotate key 90 degrees counterclockwise and remove.
  • Page 19 Refer to Figure 16: The Heavy Duty Brush Guard with front hitch receiver offers There are two types of tires available for your Gravely front protection and a mounting point for accessories. The Treker. See Figure 16. The All Terrain Tire is a good tire to hitch receiver on the Heavy Duty Brush Guard is removable choose when traction is your first priority.
  • Page 20 A variety of accessory equipment has been designed to (40.2 km/h). Higher speeds may result in damage to complement your needs and make your Gravely Treker a the Treker, vehicle towing the Treker and personnel. very functional and useful vehicle. See your nearest Gravely •...
  • Page 21 Gravely offers a cold long sleeve shirt, long pants, a jacket, rain gear, dry weather kit that directs air warmed from the exhaust socks and a full change of dry clothing.
  • Page 22 If you submerge the engine or the whole vehicle, do not attempt to start the vehicle but take it to your nearest Gravely dealer immediately. After intermittent stream or shallow water crossings, dry out the brake linings and drive belt by slightly...

  • Page 23: Maintenance

    Reference Notes for above Maintenance Operation: (1) Clean spark arrester whenever loss of engine power is noticed or every (7) Have a Gravely dealer perform this service every year or every 300 100 hours (whichever comes first). hours (whichever comes first).
  • Page 24 General Maintenance Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Gravely dealer when assistance is WARNING: Read and observe all safety needed. warnings in this manual and in the engine service manual.

  • Page 25: Figure

    Tire Maintenance Use only tires recommended by Gravely. It is important for your safety and the safety of others that the tires have correct air pressure. Check air pressure in all four tires before each use. Visually inspect tires for loss of air throughout each day of operation.
  • Page 26 Before attempting any fault diagnosis of the electrical Gravely recommends a maintenance-free battery size BCI system, use a test light or voltmeter to check battery voltage. group U1/U1R. The battery should also have a minimum of...
  • Page 27 3. Park second vehicle close to the vehicle needing a high mineral or alkali content. Do not overfill. Have the boost without touching the two vehicles together. Set charging system checked by your local Gravely dealer if the parking brake on both vehicles. battery requires water every few months.
  • Page 28 Fuel System Red Jumper Cable DANGER: Observe safe fuel handling precautions. 12 volt Dead Booster • Do not smoke while handling fuel. Battery Battery Metal Surface • Do not fill tank with engine running or while engine is hot. Allow engine to cool before filling.
  • Page 29 The fuel tank is located behind the passenger seat. Total fuel 3. Check fuel filter for sediment and water accumulation. capacity is 8 gallons. Check fuel lines for cracks and leaks. When filling the fuel tank, set park brake, turn off engine and 4.
  • Page 30 1. Secure vehicle for maintenance. See Securing Vehicle for Maintenance on page 24. 4. Replace all cam shoes if there is less than 1/16” (1.6 mm) clearance between aluminum housings. Make certain you contact your nearest Gravely vehicle dealer for help when replacing them. Cam Shoes Aluminum...
  • Page 31 1. Replace filter element with Gravely filter element No. Air Intake T839-323C every 300 hours or every year, (whichever Retaining Clip Snorkel comes first). Service more frequently when used in dusty conditions. 2. Release retaining clips (#5) to remove canister access cover (#4) and filter element (#3).
  • Page 32 Inspect hose for holes or cracks. problems. The air filter warranty expires upon cleaning or servicing a used filter in any manner. Gravely does CVT Cover not warranty a dust ingested engine problem if a used...
  • Page 33 • Inspect every 100 hours for carbon build-up and Have your nearest Gravely Service Center replace brake screen damage. pads and/or shims if the following adjustments are not •...
  • Page 34 Ball Detents Park Brake Calipers Figure 29 23546 LUBRICATION 5. If oil level on dipstick is low, remove filler cap located top of rear valve cover and fill with recommended oil. Repeat steps 2, 3 and 4 until oil level on dipstick Engine Oil indicates full.
  • Page 35 7. Reinstall and tighten drain plug securely. 8. Dispose of used motor oil and filter in a manner that is compatible with the environment. Do not throw used oil in the trash, pour it on the ground, or down a drain. 9.
  • Page 36 Level Check Check and Fill Plug Oil must be drained and refilled with proper quantities to ensure correct oil level in the front differential case. Check rear trans-axle case and center transfer case oil at the fill plug with a clean rod. The rod should be long enough so that it will not fall pass the fill opening.
  • Page 37 Figure 37 hose when finished. Body Repair Introduction Gravely Treker bodies are constructed of ABS with WeatherPro G Color Cap. Scuffs, light scratches and deep gouges are in most situations repairable. Gravely recommends that you use a professional body shop to restore your vehicle’s body.
  • Page 38 NOTE: Gravely does not supply required tools, paint and Steps to Repair materials needed to repair the vehicle body. All tools, paint 1. Clean entire area of repair. Clean water is fine for this and materials should be purchased locally.

  • Page 39: Storage

    Siphon most of the fuel from the tank. need replacing including decals and order them from b. Add fuel stabilizer to tank per manufacturers your Gravely Dealer. recommendation. 8. Thoroughly lubricate vehicle according to lubrication IMPORTANT: Do not use fuel additives containing methanol instructions.

  • Page 40: Troubleshooting

    Vehicle Removal From Storage Preparation 7. Charge battery. 8. Fill fuel tank with fresh gasoline. 1. Remove waterproof cover if used. 2. Clean vehicle, removing trash and dirt accumulation. 9. Run vehicle at half speed for 5 minutes, checking operation of steering control levers. 3.
  • Page 41 Symptoms Probable Causes Suggested Remedies Engine overheats Engine cooling fins are plugged. Allow engine to cool. Clean cooling fins with high pressure air. Engine oil level is low. Add specified engine oil. Carburetor air intake tube is plugged. Clean air intake tube. Air cleaning element is plugged or Replace or clean air cleaner with air.
  • Page 42 Symptoms Probable Causes Suggested Remedies Engine starts in gear Neutral switch is adjusted incorrectly. Adjust neutral switch to be engaged with shift selector in neutral. Shifter link is out of adjustment. With shift selector in neutral, adjust shifter link at engine to be in neutral position.
  • Page 43 Symptoms Probable Causes Suggested Remedies Starter does not work Neutral switch is not engaged. Adjust neutral switch to be engaged with shift selector in neutral. Neutral switch is defective. Replace neutral switch. Battery power is low. Recharge battery. Battery connections are loose or Clean and tighten battery corroded.

  • Page 44: Specifications

    SPECIFICATIONS Engine Specifications Engine Model Subaru EH 65 Lubrication Pressurized Engine Type 4 stroke - air cooled Engine Oil Type SAE 10W30 Horse Power 22 (Manufacturer’s claimed maximum Engine Oil Capacity 1.6 US qts. (1.55L) with filter change output at 3,600 rpm.) 1.1 US qts.
  • Page 45 Torque Values Chart Bolt Head Identification Bolt Head Identification 10.9 Bolt Size Bolt Size (Metric) (Inches) Class 5.8 Class 8.8 Class 10.9 Grade 2 Grade 5 Grade 8 in-tpi N · ft-lb N · ft-lb N · ft-lb mm x N ·...
  • Page 46 • Renting or leasing the utility vehicle. • Using the utility vehicle to tow or carry loads in excess of the limits specified in the owner/operator manual. • Modifying the utility vehicle with parts and accessories that are not genuine Ariens or Gravely parts or accessories.

  • Page 47: Warranty

    • Engines and engine accessories are covered only by the engine manufacturer’s warranty and are not covered by this warranty. • Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty and may void the warranty.
  • Page 48 GRAVELY 655 West Ryan Street Brillion, WI 54110-1072 920-756-2141 Fax 920-756-2407 www.gravely.com...

This manual is also suitable for:

996124996143996144

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