GasSecure GS01-EA User Manual

Wireless infrared hydrocarbon gas detector
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GasSecure GS01 and GS01-EA
Wireless Infrared Hydrocarbon
Document ID: 112464
Release: 9
Version: 145
Doc. Status: APPROVED
Last modified: 26.04.2017
Gas Detector
User Manual
(For firmware version ≥ 3.3)
Contact info
GasSecure AS
Hoffsveien 70 C
N-0377 Oslo
Norway
www.gassecure.com
post@gassecure.com

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Summary of Contents for GasSecure GS01-EA

  • Page 1 GasSecure GS01 and GS01-EA Wireless Infrared Hydrocarbon Gas Detector User Manual (For firmware version ≥ 3.3) Document ID: 112464 Contact info Release: 9 GasSecure AS Version: 145 Hoffsveien 70 C Doc. Status: APPROVED N-0377 Oslo Last modified: 26.04.2017 Norway www.gassecure.com...
  • Page 2 This manual covers installation, operation and maintenance of the GS01 wireless hydrocarbon detector and its battery pack. The product warranty issued by GasSecure is voided if the product is not used and maintained as described in this manual. Please read also the safety instructions in Section 6.
  • Page 3 C to +65 Storage pressure 700 to 1300 hPa Electrical ≤ 12 dBm EIRP RF output power GS01 ≤ 16 dBm EIRP RF output power GS01-EA Battery type Lithium-Thionyl Chloride Battery cells Tadiran SL-2780/S or TL-5930/S Average power 5 mW...
  • Page 4: Table Of Contents

    NSTRUMENT DESCRIPTION ..........................6 ATTERY .......................6 UTLINE DIMENSIONS INSTALLATION ..........................9 .............................9 OOLS ..........................9 OUNTING ...........................10 ROUNDING ..................10 UN SHADE WEATHER PROTECTION GS01-EA) ..............10 XTERNAL ANTENNA APPLIES ONLY FOR COMMISSIONING ........................12 ........................12 OMMUNICATION ISA100 W ™ .....................12 IRELESS STANDARD ISA100 ........................12 OBJECTS GS01 ....................14...
  • Page 5 7-7: A ) ........34 IGURE NTENNA IDENTIFICATION LABEL APPROVED VERSION TO THE RIGHT 10-1: EU D GS01 GS01-EA ........... 42 IGURE ECLARATION OF CONFORMITY FOR TABLES 2-1: P GS01-EA ........... 11 ABLE ROPERTIES OF STANDARD ANTENNA CABLE FOR THE 3-1: ISA100 ..........................
  • Page 6: Product Description

    Two models are available of this gas detector: GS01 with fixed antenna GS01-EA with extended antenna All information in this manual for the GS01 also applies for the GS01-EA unless explicitly otherwise noted. Measuring principle The GS01 detector utilises infrared absorption spectroscopy. The fundament is the Beer-Lambert Law, which relates the absorption of light to the properties of the material through which the light is travelling.
  • Page 7: Instrument Description

    Instrument description The GS01 consists of the main housing (316L stainless steel) with mounting bracket, the measuring cell, an antenna (note that the GS01-EA features an antenna connector instead), and the battery compartment (cf. Figure 1-1). Attached to the main housing are the following detachable parts: •...
  • Page 8: Figure 1-2: Gs01 Detector With Dimensions In [Mm]

    GasSecure GS01 Hardware Manual Figure 1-2: GS01 detector with dimensions in [mm] DESCRIPTION...
  • Page 9: Figure 1-3: Gs01-Ea Detector With Dimensions In [Mm]

    GasSecure GS01 Hardware Manual Figure 1-3: GS01-EA detector with dimensions in [mm] Figure 1-4: GS01 measuring cell details showing A) External mirror, B) Infrared beam path, C) Sapphire window, D) Ultrasonic sensor with protective sheet HAPTER...
  • Page 10: Installation

    The detector is mounted with its long axis horizontally. For the standard GS01 make sure, to the extent possible, that the antenna is vertical (pointing up or down) and that local radio shadowing is kept at a minimum. The GS01-EA may be mounted in any horizontal orientation.
  • Page 11: Grounding

    The external antenna is connected to the detector with the antenna cable as shown in Figure 2-2. The properties of the antenna cable supplied by GasSecure are shown in Table 2-1. The GS01-EA detector is certified with the coaxial cable and the omni-directional antenna in Table 5-1. Note that the approved cable length range is 0-30 m.
  • Page 12: Figure 2-2: Gs01-Ea Layout With Antenna Connections

    Make sure, to the extent possible, that the antenna is mounted vertical (pointing up or down) and that local radio shadowing is kept at a minimum. Please read also the safety instructions in Section 6. Table 2-1: Properties of standard antenna cable for the GS01-EA Loss/m at 2.5 GHz Diameter...
  • Page 13: Commissioning

    GasSecure GS01 Hardware Manual COMMISSIONING The GS01 detector(s) is (are) set up in a wireless sensor network with a gateway and router. The exact commissioning procedure depends on the selected type of gateway. Therefore, this manual must be used together with the relevant documentation written for the respective gateway.
  • Page 14: Table 3-1: Isa100 Objects

    GasSecure GS01 Hardware Manual is sent as User Application - Analog Input Object with the attribute “Process Value” (PV). Note that the user may choose which gas configuration to read out by selecting the corresponding PV object (Methane or Propane) for publication. The device health information is compiled and sent as User Application Management Object with the attribute “Diagnostic Status”...
  • Page 15: Gs01 Data Format Details

    Modification of LEL Regionally different conversion factors may apply for the display of measured concentrations in percent of the lower explosion limit (LEL). The GasSecure GS01 gas detector allows you to select one of two LEL categories, which basically correspond with common explosion limits in the USA (NIOSH Pocket Guide to Chemical Hazards ) and Europe IEC 60079-20), cf.
  • Page 16: Communication Monitoring

    “lost communication” is defined via the stale limit parameter. Please consult the gateway manual for information about setting this stale limit. GasSecure’s recommendation is a sampling interval of 2 sec (see Section 3.3.1) together with a stale limit of 30 times, so that “lost communication” is flagged after maximum 60 sec.
  • Page 17 GasSecure GS01 Hardware Manual Software tools, drivers, and files (e.g. CF) are available for download at http://tools.gassecure.com. This procedure can be carried out with an unprovisioned GS01 or with a GS01 that earlier has been provisioned to another gateway. 3.7.1...
  • Page 18: Figure 3-1: Gs01 Configurator

    GasSecure GS01 Hardware Manual Figure 3-1: GS01 Configurator 3.7.2 Nivis gateway VR800/900 a) Connect the GS01 to a PC with the GS01 Configurator tool installed using the GS01 serial adapter. b) Run the GS01 Configurator and select the correct COM port. Keep the default mode “Provision one GS01 device”.
  • Page 19: Modifications To An Existing Network

    GasSecure GS01 Hardware Manual h) Power up the GS01 by inserting the battery pack. i) The GS01 device should join the network within 5-20 minutes, if it is within radio distance to the gateway and the gateway is set up properly. If the gateway is out of radio range, the GS01 device will try to connect for a period of 60 min and then enter a power-saving mode.
  • Page 20: Visual And Functional Check

    GasSecure GS01 Hardware Manual Visual and functional check The following activities are recommended before putting into operation the GS01 detector: • The axis of the detector shall be horizontal. • Verify the correct orientation of the weather cap (cf. Figure 2-1).
  • Page 21: Operation

    GasSecure GS01 Hardware Manual OPERATION The GS01 has no user adjustable parts. Do not open the instrument. Opening the GS01 detector voids the warranty issued by the manufacturer. Normal operation After provisioning the GS01 detector with an ISA100 Wireless™ gateway, it will perform the following tasks: •...
  • Page 22: Table 4-1: Recommended Gas Concentrations For Validation

    GasSecure GS01 Hardware Manual Table 4-1: Recommended gas concentrations for validation Detector version Recommended test gas Expected reading LEL category Methane, IEC Methane 2.2 % vol in 50 % LEL synthetic air Or alt. 2.5 % vol in synth. air...
  • Page 23: Maintenance

    10055 AL20712 O-ring for battery compartment 30410 Weather cap 10078 AL20709 Battery cap 10022 AL20708 Sunshade 10123 AL20711 GS01 serial adapter 10156 AL20710 6 dBi antenna (only for GS01-EA) 10204 AL20718 Standard antenna cable for GS01-EA, 5m 10200-5 AL20719 HAPTER...
  • Page 24: Cleaning

    (for instance by insects, leaves, ice or snow), it is recommended that this cap is inspected regularly to make sure that air flows freely through the openings. Battery pack Note that the GS01 may only be operated with the GasSecure battery pack (p/n 10055). 5.4.1...
  • Page 25: Figure 5-1: Battery Pack Warning Label

    Note that only gas detectors with firmware 3.0 or later will recognize this button operation. Please contact GasSecure should the detector in question contain an older firmware version or should you be uncertain about the firmware of this detector.
  • Page 26: Figure 5-2: Battery Pack Bottom View

    GasSecure GS01 Hardware Manual Re-set button location Mounting screws Figure 5-2: Battery pack bottom view Figure 5-3: Battery pack top and bottom with leaf and spring contacts facing the battery positive (+) and negative (-) terminal, respectively. MAINTENANCE...
  • Page 27: Storage

    GasSecure GS01 Hardware Manual 5.4.3 Handling battery packs and cells The battery pack comprises two primary lithium thionyl chloride battery cells. Under normal conditions, the battery materials are self-contained and are not reactive as long as the battery cell and pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage.
  • Page 28: Contact Gassecure For Support

    (cf. Section 5.4.1). For failures (mode F) not explained in Table 5-2, please clean window and mirror (cf. Section 5.3). If the failure persists, contact GasSecure. Table 5-2: Status messages retrieved from the Diag_Status attribute Instrument...
  • Page 29 GasSecure GS01 Hardware Manual When contacting the factory for support, the following information should be provided: The instrument serial number Description of the problem The type of gateway used for wireless communication HAPTER...
  • Page 30: Safety Instructions

    GasSecure GS01 Hardware Manual SAFETY INSTRUCTIONS The GS01 detector from GasSecure is certified for and intended for use in potentially hazardous areas. Install and use the GS01 detector in accordance with the appropriate local or national regulations. Test gases (for validation) may be toxic and/or combustible. Refer to the Material Safety Sheets for appropriate warnings.
  • Page 31: Certifications And Standards

    GasSecure GS01 Hardware Manual CERTIFICATIONS AND STANDARDS Standards The GS01 has been certified according to the ATEX Directive 2014/34/EU and is compliant with Radio Equipment Directive (RED) 2014/53/EU and the standards listed below. See also EU Declaration of Conformity in the Appendix.
  • Page 32: Regulatory Compliance Of Radio For Rgs01

    7.2.2 FCC compliance The GS01 and GS01-EA device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 33: Figure 7-2: Gs01-Ea Product Identification Plate

    GasSecure GS01 Hardware Manual Figure 7-2: GS01-EA product identification plate Figure 7-3: GS01 product identification plate – FM approved Figure 7-4: GS01-EA product identification plate – FM approved HAPTER...
  • Page 34: Figure 7-5: Fcc Compliance Label

    "high" level of protection, which is not a source of ignition in normal operation or during expected malfunctions. Figure 7-5: FCC compliance label The GasSecure battery pack is marked with an identification label as shown in Figure 7-6 below. CERTIFICATIONS...
  • Page 35: Figure 7-6: Battery Pack Identification Label (Fm Approved Version To The Right)

    GasSecure GS01 Hardware Manual Figure 7-6: Battery pack identification label (FM approved version to the right) Figure 7-7: Antenna identification label (FM approved version to the right) HAPTER...
  • Page 36: Technical Data

    For other hydrocarbons, there will be differing concentration limits that will be required to achieve the 5 second response. Please contact GasSecure for advice of the concentration limits for other gases or gas mixtures. Note that the response time for low concentrations of hydrocarbon gas is never more than 60 seconds.
  • Page 37: Cross Sensitivities

    In the tables below cross sensitivities to important hydrocarbon gases are presented. Please note that these are modelled estimates and shall be used as an indication only. Please contact GasSecure for cross sensitivity estimates for other gases than those listed below.
  • Page 38: Table 8-6: Cross Sensitivities For Ags01 Methane Detector

    GasSecure GS01 Hardware Manual Table 8-6: Cross sensitivities for a GS01 Methane detector. Reading Propane Methanol Ethanol Ethylene N-butane Hexane Styrene Benzene Table 8-7: Cross sensitivities for a GS01 Propane detector. Reading Methane Methanol Ethanol Ethylene N-butane Hexane Styrene Benzene >200...
  • Page 39: References

    220, OWDOC-X256-en-220A, October 2013 [RD 8] Nivis ISA100.11a Field Tool User Manual, Version 2.1, Date: October 17, 2013 [RD 9] GasSecure GS01 wireless infrared hydrocarbon gas detector, Safety Manual, document ID 21440 [RD 10] HUBER+SUHNER data sheet for Sencity OMNI-M Antenna: 1324.170114...
  • Page 40: Appendix

    Table 10-2: Content of the DIAG_STATUS attribute (Next page) Note also F: Failure C: Function check O: Out of specification M: Maintenance required According to the NAMUR NE107 categorization. GasSecure specific acronyms as used in GasSecure software tools are added in a separate column. APPENDIX...
  • Page 41: Tdiag_Status

    GasSecure GS01 Hardware Manual DIAG_STATUS F: Failure Status C: Function check O: Out of specification status M: Maintenance required status Faults in electronics Faults in sensor or actuator element Installation, calibration problem Out of service Outside sensor limits Standard settings Environmental conditions, out of device spec.
  • Page 42 GasSecure GS01 Hardware Manual Recommended implementation of status and diagnostic information The PV_Status byte and the gas concentration (both published in the Analog Input Object) are forwarded to the controller. The gas concentration is output as long as the status byte reads “Good” (decimal value 128) or “Uncertain” (decimal value 64 to 127).
  • Page 43: Figure 10-1: Eu Declaration Of Conformity For Gs01 And Gs01-Ea

    GasSecure GS01 Hardware Manual Figure 10-1: EU Declaration of conformity for GS01 and GS01-EA HAPTER...

This manual is also suitable for:

Gs01Gs01-01aGs01-02a

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