SWISS TEC ST-227 MBS M Operating Instructions Manual
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SWISS TEC ST-227 MBS M Operating Instructions Manual

Metal band saw
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Operating Instructions and Parts Manual
Metal Band Saw
Model ST-227 MBS M/ ST-227 MBS T
Revision A 1/2012

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Summary of Contents for SWISS TEC ST-227 MBS M

  • Page 1 Operating Instructions and Parts Manual Metal Band Saw Model ST-227 MBS M/ ST-227 MBS T Revision A 1/2012...
  • Page 2 CE-Conformity Declaration Product: Metal Band Saw ST-227 MBS M/ ST-227 MBS T Article Number: 77.915.91520.11/ 77.915.91520.12 Brand: SWISSTEC Manufacturer: DKSH Hong Kong Limited 23/F Tower A, Southmark, 11 Yip Hing Street, Wong Chuk Hang, Hong Kong On our own responsibility we hereby declare that this product complies with the regulations...

  • Page 3: Table Of Contents

    Table of Contents Page No 1 Warning...….………………………………………………………………..… 2 Safety rules for all tools….…………………………………………………… 3 Specification….……………………………………………………………...… 4 Transportation of machine...……………………………………………….… 5 Installation …………………………………………………………………….. 6 Minimum room space for machine operation…..…………………………… 7 Assembly……………………………………………………………………….. 8 Operation…..…………………………………………………………………... 9 Blade guide bearing adjustment……..……………………………………….. 10 Blade track adjustment….……………………………………………………. 11 Maintenance …………………..……………………………………………….

  • Page 4: Warning

    WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY As with all machinery there are certain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
  • Page 5 keys and adjusting wrenches are removed from tool before turning it "on". (2). DON'T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed. (3). USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not designed.
  • Page 6 E. MAINTENANCE: (1). DISCONNECT machine from power source when making repairs. (2). CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation.

  • Page 7: Specification

    3. SPECIFICATION Model ST-227 MBS M ST-227 MBS T Article Number 77.915.91520.11 77.915.91520.12 Mains 230V ~1/N/PE 50Hz 400V ~3/PE 50Hz Output Power 0.75 kW (1HP), S1 0.75 kW (1HP), S1 Reference Current 5.5 A 1.9 A Extension Cord (H07RN-F) 3x1,5mm²...

  • Page 8: Installation

    5. INSTALLATION: This machine weights 155 kg. It is recommended that the machine shall be transported, with help of lifting jack. Transportation Recommendation: (1). Tighten all locks before operation. (2). ALWAYS Keep proper footing & balance while moving this 155kgs machine, and only use heavy duty fiber belt to lift the machine as Fig.

  • Page 9: Assembly

    7. ASSEMBLY Counterclockwise rotation is required. Note that rotation can be reversed by following direction given on terminal or nameplate. (1). Assemble the motor mounting plate to the head using the long bolt Note that the flat side of the plate faces up. (2).

  • Page 10: Operation

    8. OPERATION WORK SET UP (1). Raise the saw head to the highest position. (2). Open vise to accept the Piece to be cut by rotating the wheel at the end the base. (3). Place workpiece on saw bed. If the piece is long, support the end. (4).
  • Page 11 TELLTALE CHIPS Chips are the best indicator of correct feed force. Monitor chip information and adjust feed accordingly. Thin or powdered chips – increase feed rate or reduce band speed. Burned heavy chips – reduce feed rate and/or band speed. Curly silvery and warm chips –...
  • Page 12 Be sure the blade is not in contact with the work when the motor is started. Start the motor, allow the saw to come to full speed, then begin the cut by letting the head down slowly onto the work. DO NOT DROP OR FORCE.

  • Page 13: Blade Guide Bearing Adjustment

    (4). Adjust the front vise (F) to parallel the rear vise (E). (5). Tighten the A. B. C. D. Screws. 9. BLADE GUIDE BEARING ADJUSTMENT ATTENTION: This is the most important adjustment on your saw. It is impossible to get satisfactory work from your saw if the blade guides are not properly adjusted.

  • Page 14: Blade Track Adjustment

    4. To adjust, loosen socket head screw (F) and move the blade adjustable up or down until it lightly touches the back of the blade (A). 5. The carbide blade guides (L) Fig.1,should also be adjusted so they lightly touch the blade by loosening screws (M).

  • Page 15: Maintenance

    tracking by turning on the machine. d. If further adjustment is required, go back to step 4. (6). Turn off power to the machine. (7). Replace the blade guide assemblies--it may be necessary to loosen the blade tension lightly. (8). Adjust the vertical position of blade guide bearing assemblies so that the back side of the blade just touches the ball bearing.

  • Page 16: Lubrication

    (a) Adjust table to horizontal position for maintenance of accuracy. (b) Check electric cord, plugs, switches at least once a year to avoid loosening or wearing. 12. LUBRICATION Lubricate the following components with grease. (1). Vise lead screw. (2). Vise guide ways (4).

  • Page 17: Trouble Shooting

    13. TROUBLE SHOOTING Symptom Possible Cause(s) Corrective Action Excessive Blade 1. Materials loosen in vise. 1. Clamp work securely Breakage 2. Incorrect speed or feed 2. Adjust speed or feed 3.Blade teeth spacing too large 3. Replace with a small teeth spacing blade 14.
  • Page 18 Teeth Ripping from 1. Tooth too coarse for work 1. Use finer tooth blade. Blade. 2. Too heavy pressure; too slow 2. Decrease pressure, increase speed. speed 3. Vibrating work-piece. 3. Clamp work piece securely 4. Gullets loading 4. Use coarser tooth blade or brush to remove chips.

  • Page 19: Circuit Diagram

    CIRCUIT DIAGRAM...

  • Page 25: Parts List

    PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 192012A Swivel Base 192009A Acme Screw 181138B Acme Nut 181266 Fixed Bolt W008 3/8"x25xt2 Washer 192015 Vise Jaw Bracket(Front) S012 3/8"x1-1/2"L Hex. Head Screw N001 1/2" Hex. Nut W002 1/2"x28xt2 Washer S501 1/2"x2"L Carriage Screw...
  • Page 26 PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 3021 Stock Stop Rod 181125 Stop Block 192011 Fixed Plate W005 1/4"x16xt1.5 Washer S019 5/16"x1-1/2"L Hex. Head Screw S014 3/8"x1-3/4"L Hex. Head Screw 181112A Support Plate S022 5/16"x3/4"L Hex. Head Screw W017 5/16"x18xt1.5 Washer...
  • Page 27 PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE S019 5/16"-18x1-1/2"L Hex. Head Screw 181256 Coolant Tank Pump W004 1/4"x19xt1.5 Washer S717 1/4"x5/8"L Cross Round Head Screw MHD809 5/8"x200mm Hose 181852A 3/8"PTx5/16" Coupler W013 3/8"x20xt2 Washer 181900 Warning mark 101073 3 Way Valve 1341089 1/4PTx1/4"...
  • Page 28 PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 192026 Spring S608 5/16"x3/4"L Hex. Socker Headless Screw W205 5/16" Spring Washer S020 5/16"×1"L Hex. Head Screw W015 5/16"x12xt2 Washer S019 5/16"x1-1/2"L Hex. Head Screw 235S 192016AS Idler Wheel Set 235-1 192016A Idler Wheel 235-2...
  • Page 29 PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 245-2 181224 Bearing Bushing 245-3 CA6003LLU Bearing 6003LLU 245-4 HCS06 C-Retainer Ring 245-5 K008 5x5x30L 245-6 S607 5/16"x1/2"L Hex. Socker Headless Screw 245-7 193049 Washer 261S 181226B Spindle Pulley 262-1 S604 1/4"x3/8"L Hex.
  • Page 30 PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 294S 192020AS Bearing Shaft 308S 181242BS Brush Assembly S708 3/16"x3/8"L Cross Round Head Screw 315S 192021AS Guide Pivot (Right) 316S 192020AS Bearing Shaft 317S 192005S Adjustable Bracket(Front) Set W008 3/8"x25xt2 Washer 3066-3 Blade Adjustable Knob 181231A...
  • Page 31 PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 245-2 181224 Bearing Bushing 245-3 CA6003LLU Bearing 6003LLU 245-4 HCS06 C-Retainer Ring 245-5 K008 5x5x30L 245-6 S607 5/16"x1/2"L Hex. Socker Headless Screw 245-7 193049 Washer 261S 181226B Spindle Pulley 262-1 S604 1/4"x3/8"L Hex.
  • Page 32 PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 235-1 192016A Idler Wheel 235-2 HCR06 C-Retaniner Ring 235-3 CA6205LLU Bearing 6205LLU 235-4 193051 Bushing 235-6 W018 5/16"x20xt3 Washer 235-7 S022 5/16"x3/4"L Hex. Head Screw 235-9 193050 Blade Wheel Shaft ∮5x34L 235-10 P005 235-11...
  • Page 33 PARTS LIST CODE NO PART NO DESCRIPTION SPECIFICATION NOTE 317-6 W205 5/16" Spring Washer 317-7 S416 5/16"x1-1/4"L Hex. Socket Head Screw 317-8 103120 Carbide Guide 317-9 HS229 M6x16L Hex. Socket Head Screw 317-10 W208 3/8" Spring Washer 317-11 N006 3/8"UNF Hex.

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St-227 mbs t

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