HAMTRONICS REP-200 Installation, Maintenance & Operation Manual

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T
O
C
ABLE
F
ONTENTS
PLEASE READ THIS NOW! ................. 1
Before you turn on power... ...................... 1
If you have any questions.......................... 2
Cover Screws... ......................................... 2
GENERAL DESCRIPTION. .................. 2
PACKING TO RESHIP. ......................... 2
INSTALLATION. .................................... 2
General. .................................................... 2
Mounting................................................... 2
Antenna System......................................... 2
Transmit/receive Isolation. ....................... 3
Connections To Terminals. ....................... 3
Power Supply............................................ 3
RAM Backup Battery Power. .................... 3
Autopatch Connections............................. 4
Monitor Speaker. ...................................... 4
Auxiliary Receiver. ................................... 4
Local Touch Tone Pad.............................. 4
Auxiliary Control Circuits. ....................... 4
Alarm Circuit. ........................................... 4
Linking 2 Repeaters. ................................. 5
SYSTEM CHECKOUT........................... 5
THEORY OF OPERATION................... 5
General. .................................................... 5
Watchdog Timer Circuit. .......................... 6
Audio Circuits........................................... 6
COS Circuits............................................. 6
Autopatch Circuits. ................................... 7
Switching and LED Circuits. .................... 7
Power Supply Circuits. ............................. 7
TROUBLESHOOTING. ......................... 7
General. .................................................... 7
Desense..................................................... 7
Intermod.................................................... 8
Coax Cables.............................................. 8
Frequency Stability................................... 8
COR-5 Controller Module. ....................... 8
Test Points. ............................................... 9
Current Drain. .......................................... 9
Fuse Circuit. ............................................. 9
MAINTENANCE..................................... 9
Handling IC's............................................ 9
Replacement EPROM. .............................. 9
Yearly Checkup......................................... 9
Exciter & PA Tuning................................. 9
Power Level. ............................................. 9
COR and CWID Adjustments.................. 10
Audio Adjustments. ................................. 10
FCC INFORMATION........................... 10
OPERATION. ........................................ 10
GENERAL............................................... 10
©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark.
HAMTRONICS ® REP-200 REPEATER:
INSTALLATION, MAINTENANCE, & OPERATION
TURN ON. .............................................. 11
INDICATORS. .................................. 11
REPEAT MODE. .................................... 11
COR Operation.................................... 11
Time-out Timer.................................... 11
CWID Operation. ................................ 11
Changing Settings................................ 11
USING DTMF COMMANDS. ................ 12
General. ............................................... 12
How to Enter Commands. ................... 12
Command. ........................................... 12
Owner Password.................................. 13
User Commands. ................................. 13
AUTOPATCH OPERATION. ................. 13
Autopatch Modes. ............................... 13
Making Phone Calls. ........................... 13
Pulse-Dial Option................................ 13
Time-out Timer.................................... 14
Toll Call Restrictor. ............................. 14
REVERSE AUTOPATCH. ...................... 14
Telephone Remote Control.................. 14
Ringtone Option. ................................. 14
USER ACCESS CONTROLS. ................. 15
Transmit Inhibit................................... 15
Kerchunk Filter.................................... 15
Touch Tone Repeater Access. ............. 15
User TT Control Inhibit....................... 15
DIGITAL VOICE RECORDER. ............. 15
Making a Recording. ........................... 15
Playback by DTMF Request................ 16
AUXILIARY RECEIVER......................... 16
ALARM FEATURE................................. 16
ADJUSTING PARAMETERS. ................ 16
General. ............................................... 16
Cw Speed............................................. 16
Cw Tone. ............................................. 17
Beep Delay. ......................................... 17
Tail Length. ......................................... 17
Courtesy Beep Type. ........................... 17
Time Out Timer. .................................. 17
TEST FEATURES................................... 17
REBOOTING COMPUTER.................... 17
CIRCUITS......................................... 17
REGISTRATION..................................... 18
COPYRIGHTS. ....................................... 18
OBTAINING A NEW EPROM. ............... 18
COR-5 BOARD PARTS LIST.............. 18
DIAGRAMS. .................................... 19

PLEASE READ THIS NOW!

Before you unpack the repeater...

Take a minute to note how the unit
is packed. If you should ever need to
return the unit for service at some
time in the future, you must be able
to pack it properly. Should you ever
reship your repeater, you will need all
the packing material which came with
the unit. We recommend you find a
safe spot in your attic to store the
carton and padding.

Before you turn on power...

Don't change any control settings.
Don't adjust anything until you read
the rest of this instruction manual
and the OPERATION manual.
Note that shock and vibration in
shipping can cause problems when
any
unit
is
first
Intermittent problems which may not
have been evident at the factory can
easily show up after bouncing around
for thousands of miles.
encounter any problems with your
unit, please call and we will get you
squared away promptly.
One problem which can happen is
that the compression mica variable
capacitors in the pa may change
settings due to vibration. We seal the
screws, but you may have to repeak
the capacitors for maximum output if
the power level is low.
Please check the VSWR of the an-
tenna system and the power output of
the transmitter before operating the
unit for any length of time.
can be damaged if operated in a
detuned or misloaded condition for
very long.
Note that it often is necessary to
retune the output capacitors (big mica
variables on vhf units) on the repeater
PA module to match the antenna
system you have. Repeaters are fussy
about being tuned properly to avoid
desense. We highly recommend you
repeak
just
the
capacitors, using a good wattmeter
in line with the transmitter output
cable. This is especially necessary
with the 25-30 output option on
two meter units because the PA
transistor has a lot of gain and can
oscillate if mistuned.
desense, it often helps to change the
length of the coax between the output
of the repeater and the duplexer.
Revised: 4/29/04
powered
up.
If you
The pa
two
output
If you notice
- Page 1 -

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Summary of Contents for HAMTRONICS REP-200

  • Page 1: Table Of Contents

    OPERATION......... 10 length of the coax between the output GENERAL..........10 of the repeater and the duplexer. ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 1 -...
  • Page 2: If You Have Any Questions

    Cushcraft Four-Pole antennas E4 are connected by a trace on the pc cor/ cwid/autopatch/dtmf decoder. ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 2 -...
  • Page 3: Transmit/Receive Isolation

    This explains why some receiver. EPROM when power is restored, and repeater installations have random any settings made by touch tone to ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 3 -...
  • Page 4: Autopatch Connections

    +13.6Vdc pany. For safety, the autopatch REP-200 #1 REP-200 #2 Relay ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 4 -...
  • Page 5: Linking 2 Repeaters

    EPROM. Thus, the EPROM responds deviation. Check the transmitter To give you a sense of the true only to addresses in the 4K range ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 5 -...
  • Page 6: Watchdog Timer Circuit

    U4/4-6 operates as a nor-gate, and R3 and R4 are input resistors for diode or-gate CR1-CR2 is used in the ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 6 -...
  • Page 7: Autopatch Circuits

    Actually, more Minimum T/R Duplexer Isolation Required 80 dB ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 7 -...
  • Page 8: Checking Repeater For Desense

    A circulator allows power to pass mitter output stage, or the receiver ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 8 -...
  • Page 9: Test Points

    ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 9 -...
  • Page 10: Cor And Cwid Adjustments

    REN's, contact which you don't fully understand yet. should be easy to hear. If necessary, ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 10 -...
  • Page 11: Turn On

    This will be cor circuit waits for a predetermined ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 11 -...
  • Page 12: Using Dtmf Commands

    The commands are usually in default setting of the TT Mute feature pairs, with first three digits programmed into the eprom at the ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 12 -...
  • Page 13: Owner Password

    The Touch Tone Repeater mitter and dial the desired phone number, and don't forget to enter the Access function allows a user to ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 13 -...
  • Page 14: Time-Out Timer

    ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 14 -...
  • Page 15: User Access Controls

    ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 15 -...
  • Page 16: Enabling Voice Id Operation

    RAM memory in the ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 16 -...
  • Page 17: Cw Tone

    If you have a service monitor, it used without any sub-audible tone on 5 is a pleasant musical burst se- handy trigger this service ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 17 -...
  • Page 18: Registration

    As with any computer software, you have to 180 ohms remind yourself at times that some ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 18 -...
  • Page 19: Parts Location & Schematic Diagrams

    4N33 or 4N26 optocoupler ULN2003A/MC-1413 peripheral driver array 7805 voltage regulator 3.57595 MHz crystal Z1-Z4 Ferrite beads PARTS LOCATION & SCHEMATIC DIAGRAMS. ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 19 -...
  • Page 20 ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 20 -...
  • Page 21 ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 21 -...
  • Page 22 ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 22 -...
  • Page 23 ©1999 Hamtronics, Inc.; Hilton NY; USA. All rights reserved. Hamtronics is a registered trademark. Revised: 4/29/04 - Page 23 -...

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