Summary of Contents for Wire wizard Powerball
- Page 1 HIGH PERFORMANCE MIG WELDING GUNS OPERATION MANUAL For 300 and 400 Amp Semi-automatic MIG Guns ELCo Enterprises, Inc. • Jackson, Michigan USA • Service & Support: 517-782-8040 www.wire-wizard.com...
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Page 2: Table Of Contents
MIG WELDING GUN OPERATION MANUAL TABLE OF CONTENTS 1.0 INTRODUCTION ..........................3 1.1 Warranty ............................3 1.2 Product Registration ..........................3 2.0 SAFETY PRECAUTIONS ......................4-5 2.1 Welding and Safety Operating References ..................5 3.0 DUTY CYCLE SPECIFICATIONS .....................6 5.0 OPERATION .............................6 5.1 Trigger Pull Adjustment........................6 6.0 CONSUMABLES REPLACEMENT ....................7 6.1 Torch Liner Replacement ........................7 6.2 Gooseneck Replacement Instructions ....................8... -
Page 3: Introduction
This guide is designed to assist the user whose primary responsibility is to operate and maintain the PowerBall® MIG welding gun. This manual provides specific information on installation, safety, basic operation, and maintenance. -
Page 4: Safety Precautions
MIG WELDING GUN OPERATION MANUAL SAFETY PRECAUTIONS WARNING Improper installation, use or maintenance of welding equipment may cause serious injury or death. All operators must read and understand all safety warnings and instructions before installing or using this welding gun. All operators must be trained in proper welding safety and operation procedures prior to operating this welding gun. -
Page 5: Welding And Safety Operating References
MIG WELDING GUN OPERATION MANUAL SAFETY PRECAUTIONS WARNING: NOISE FROM WELDING CAN DAMAGE HEARING Improper installation, use or maintenance of welding equipment may cause serious injury or death. All operators must read and understand all safety warnings and instructions before installing or using this welding gun. -
Page 6: Duty Cycle Specifications
Duty cycle is defined as the percentage of 10 minutes the torch can weld at a rated load without overheating. The data below shows the duty cycle ratings for PowerBall® Air-Cooled MIG Guns with both pure CO2 and mixed gases. -
Page 7: Consumables Replacement
• Contact Tip Torque: 40 in/lbs • Diffuser Torque: 140 in/lbs Tip & Diffuser calibrated torque wrenches and sockets are available from Wire Wizard® Welding Products. 4. Replace Nozzle and Liner as needed (see below for liner replacement instructions). Always ensure the nozzle is threaded all the way onto the torch prior to welding. -
Page 8: Gooseneck Replacement Instructions
Check tip for • Tip not installed properly proper installation and torque (see section 6.0). Replace • Bad nozzle/insulator nozzle as needed. Try a different anti-spatter - Blue • Poor anti-spatter performance Magic® Anti-Spatter from Wire Wizard® is recommended for best performance. -
Page 9: Replacement Parts List
MIG WELDING GUN OPERATION MANUAL REPLACEMENT PARTS Item Description Part Numbers Consumables - tip, nozzle, liner See section 9.0 on next page and diffuser Gooseneck - includes insulator 30° for nozzle and gun connection Short: WTP-NS-S30 Medium: WTP-NS-M30 Long: WTP-NS-M30 45°... -
Page 10: Torch Consumables & Accessories
.035 (0.9mm) TIGHT TOLERANCE POWERBALL TIPS ‐ 10 pk. (1/4”) features an innovative design WTP‐040‐PB‐1 .040 (1.0mm) POWERBALL TIPS ‐ 10 pk. with grippers that easily installs and WTP‐045‐PB‐1 .045 (1.2mm) POWERBALL TIPS ‐ 10 pk. WTP‐045T‐PB‐1 .045 (1.2mm) TIGHT TOLERANCE POWERBALL TIPS ‐ 10 pk. removes 9mm PowerBall® torch tips. WTP‐3/64‐PB‐1 3/64 (1.2mm) POWERBALL TIPS ‐ 10 pk. The 15mm Diffuser Socket (3/8”) is WTP‐3/64A‐PB‐1 3/64 (1.2mm) POWERBALL TIPS FOR ALUMINUM WIRE ‐ 10 pk. compatible with all Diffusers with WTP‐052‐PB‐1 .052 (1.3mm) POWERBALL TIPS ‐ 10 pk. - Page 11 MIG WELDING GUN OPERATION MANUAL NOTES __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________...
- Page 12 SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE ELCo Enterprises, Inc. • Jackson, Michigan USA • Service & Support: 517-782-8040 www.wire-wizard.com...
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