Table of Contents
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HAKKO HOT AIR GENERATOR
HAP2000 Series
HAP2031 ( F ) ／ 2051 ( F ) ／ 2076 ( F )
HAP2081 ( F ) ／ 2101 ( F )
HAP2151 ( F ) ／ 2201 ( F )
HAP2301 ( F ) ／ 2402 ( F )
HAP2051T ／ 2101T
HANDLING MANUAL
Thank you for your purchasing
Please follow instructions herein thoroughly
for correct use.
Hold this manual at convenient place for
reminding.
Please check the followings
when goods arrived.
・The name plate of the goods ,if all
goods ordered are included or not.
・Whether being not damaged and
deformed by the accident during
transportation.
・Whether there are any slack in
bolts, nuts & etc.
B3-2021- 04
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Table of Contents
Summary of Contents for Hakko Electric Machine Works Co., Ltd. HAP2031
- Page 1 HAKKO HOT AIR GENERATOR HAP2000 Series HAP2031 ( F ) ／ 2051 ( F ) ／ 2076 ( F ) HAP2081 ( F ) ／ 2101 ( F ) Please check the followings HAP2151 ( F ) ／ 2201 ( F ) when goods arrived.
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Page 2: Table Of Contents
CONTENTS ○ PREFACE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥2 ○ SAFETY IMPORTANT SAFETY INFORMATION ‥‥‥‥‥‥‥‥‥‥‥2 CAUTION FOR SAFETY ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥3 ○ SUMMARY MAIN SPECIFICATION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥5 WIRING DIAGRAM ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥7 OUTWARD SIZE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥8 ○ NAME OF THE PARTS MAIN BODY ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥9 CONTROLLER ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥10 ○ INSTALLATION INSTALLATION PLACE ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11 INSTALLATION ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥11 PIPING ‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥12 WIRING‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥‥13... -
Page 3: Preface
PREFACE This describes on installation, operation, checking and maintenance of HAKKO's Hot Air Generator“HAP2000 series” . Please use device well with full knowledge !. Hold this manual at convenient place for reminding. let us know when it has been lost or unreadable with dirties. IMPORTANT SAFETY INFORMATION "... -
Page 4: Caution For Safety
CAUTION FOR SAFETY (keep strictly) DANGER ●Do not heat explosive or flammable gas and use a device in those gas circumstance The device is not classified in explosive proof specification. Do not heat explosive or flammable gas and use a device in those gas circumstance, it might cause of explosion and firing. - Page 5 WARNING ●Do not touch terminals of ●Do not insert things and hand heater at in and outlet Do not touch terminals of It will cause of fire or damage. heater and power source dur- ing operation. It will cause of electric shock or burn. CAUTION ●Do not put flammable things ●Do not put flammable things...
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Page 6: Main Specification
SUMMARY 《MAIN SPECIFICATION 》 HAP2000 SERIES 《 MAIN SPECIFICATION 》 HAP2000 SERIES Model No. HAP2031 HAP2051 HAP2076 HAP2081 HAP2101 Product Code 00700210 00700220 00700230 00700240 00700250 Power Source 3-phase 200V（50 / 60Hz） Total Wattage 3.2 kW 5.2 kW 7.7 kW 8.3 kW... - Page 7 HAP2000 SERIES HAP2000 SERIES Model No. HAP2031F HAP2051F HAP2076F HAP2081F HAP2101F Product Code 00700211 00700221 00700231 00700241 00700251 Power Source 3-phase 200V（50 / 60Hz） Total Wattage 3.2 kW 5.2 kW 7.7 kW 8.3 kW 10.3 kW Heater Wattage 3 kW 5 kW 7.5 kW 8 kW...
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Page 8: Wiring Diagram
SUMMARY 《MAIN SPECIFICATION 》 HAP2000 SERIES CONTINUE HAP2000 SERIES HAP2051T HAP2101T Model No. Product Code 00700810 00700820 Power Source 3-phase 200V（50 / 60Hz） Total Wattage 5.4 kW 11.5 kW Heater Wattage 5 kW 10 kW ＊ Air Temp. Range of Outlet room temp.∼... -
Page 9: Outward Size
《OUTWARD SIZE 》 《OUTWARD SIZE 》 (Size: mm) HAP2031 ／HAP2051 ／HAP2076 HAP2081 ／ HAP2101 HAP2031F ／HAP2051F ／HAP2076F HAP2081F ／ HAP2101F As far as As far as inlet inlet fixing hole fixing hole 2−7×14 round-long hole 2−7×14 round-long hole HAP2151 ／ HAP2201 HAP2301 ／... -
Page 10: Name Of The Parts
NAME OF THE PARTS 《main body 》 《MAIN BODY 》 ■ HAP2000 SERIES ／ HAP2000F SERIES Lifting Bolt Not available for under 10 ｋ Ｗ Handle Name Plate Outlet Inlet for Cool Wind Fan Motor Outlet Panel Controller Fixing Bracket One fixing hole for under 10 ｋ... -
Page 11: Controller
《CONTROLLER 》 《 CONTROLLER 》 ① wind fan operation stops after finishing count up delay timer, during delay timer working. ⑨ ⑧ Hot Wind Lamp ⑬ ⑫ To light on during hot wind fan working. ⑩ 熱風温度 （PV） 異 常 ⑨... -
Page 12: Installation Place
Bracket for fixing has one hole under 10kW（except for HAP2051T） TYPE BOLT SIZE QUANTITY HAP2031 ／ HAP2051 ／ HAP2076 ／ HAP2081 ／ HAP2101 2 p'ce HAP2031F ／ HAP2051F ／ HAP2076F ／ HAP2081F ／ HAP2101F HAP2051T 4 p'ce HAP2151 ／ HAP2201 ／ HAP2151F ／ HAP2201F ／ HAP2101T 4 p'ce HAP2301 ／... -
Page 13: Piping
Free band Flexible Hose TYPE φ D φ PD Fixing Bolts Size/Piece Inret Size HAP2031／ HAP2051／ HAP2076／ φ75 ㎜ φ96 ㎜ M5 × 12 ／ 4 p'ce HAP2031F ／ HAP2051F ／ HAP2076F HAP2081／ HAP2101／ HAP2081F ／ HAP2101F φ100 ㎜ φ120 ㎜... -
Page 14: Wiring
INSTALLATION 《ELECTRIC WIRING 》 CONTINUE 《ELECTRIC WIRING 》 （1）Controller is normally located at opposite side of outlet, besides the aforementioned Following might be possible. ① Fixing to on upper surface Removing from on side cover, fix controller on to upper cover at M4 two tapping holes with screws. -
Page 15: Trial Operation & Adjustment
《TRIAL OPERATION ・ ADJUSTMENT 》 《TRIAL OPERATION ・ ADJUSTMENT 》 After finishing device installation and electric wiring, check if correct action is taken in trial operation. 1. START UP （1） Put on installation breaker at cus- tomer. （2） Put on device power breaker. 蛯... -
Page 16: Wind Fan Operation/Fan Operation
《WIND FAN OPERATION ・ HOT WIND FAN OPERATION 》 OPERATION 《STOP 》 Check if electric wiring is correct, before starting operation. CAUTION Also check if piping connection with device are firm and correct. 《WIND FAN OPERATION・HOT WIND FAN OPERATION》 （1） Put on a breaker of device. It lights on "power lamp". -
Page 17: Timer Operation
《TIMER OPERATION 》《TIMER STOP 》 It is the mode in which hot wind fan operation 《TIMER OPERATION 》 starts after setting time has passed. （1） Put on a breaker of device. 蛯 It lights on "power lamp". 電 源 power source （2）... -
Page 18: Controller
《OPERATION METHODS SUMMARY 》 CONTROLLER 《HOW TO SET CONTROL TEMPERATURE 》 《OPERATION METHODS SUMMARY 》 power source putting on warming up for about 2 seconds operation mode Temperature setting, hot wind temperature indication. モー ド切換え mode changing key Frequency setting. frequency setting mode mode changing key Timer setting. -
Page 19: How To Set A Frequency
《HOW TO SET FREQUENCY 》《HOW TO SET TIMER 》 《HOW TO CHECK REMAINING TIME OF TIMER 》 《HOW TO SET FREQUENCY 》 Indication is shown for HAP2000Fseries and HAP2000T series、for CAUTION HAP2000 series but it is not effective due to without inverter. 熱風温度... -
Page 20: Terminal For Outer Control
CONTROLLER 《OUTER CONTROL TERMINAL 》 CONTINUE 《OUTER CONTROL TERMINAL 》 terminal screw size : M3 ＊1 ① Wind fan in put of outer control : To operate wind fan with in put of non voltage con- tact signal from outside. (device specification ： DC24V/abt. 5mA） ＊1 ② ... -
Page 21: Phenomena At Irregularity
STEPS AFTER IRREGULARITY OCCURRENCE ・When irregularity occurs, it power off to heater or to wind fan and heater. It lights on irregular lamp and indicates error code responding to irregular conditions. ・If irregularity occurs once, irregular condition has been maintained and even irregulari- ty has been solved, device will not work again. -
Page 22: Trouble Solution
TROUBLE SOLUTION 《IRREGULARITY AND REPAIR 》 《IRREGULARITY AND REPAIR 》 ● Stop operation and power off certainly when irregularity occurs. CAUTION Re-start operation after cooling down and solving cause of failure. Power off certainly when ● Don't hesitate to get in touch with sales shop, or HAKKO's sales repair is conducted. -
Page 23: Maintenance
MAINTENANCE 《DAILY MAINTENANCE AND ARRANGEMENT 》 《DAILY MAINTENANCE AND ARRANGEMENT 》 縡 Prior to operation 蘆 Check please if foreign body is not adhered at suction of wind fan. 蘆 Check please if relaxation between Hot Air Generator and piping is or not. 蘆... -
Page 24: Convenient Functions Of Hap Controller
MATERIALS CONVENIENT FUNCTION OF HAP CONTROLLER Ex. 1) Outer wind fan operation ・ outer hot wind operation. It is available to set in put of outer control. 熱風温度 （PV） ・Pushing "mode change key" long-time 1 second at opera- top of parameter ℃... - Page 25 USAGE EXAMPLE AND HOW TO SET PARAMETER ex. 2) Temperature control with outer temperature controller It becomes effective to set in put of outer temperature control. ・Pushing "mode change key" long-time 1 second at opera- 熱風温度 （PV） top of parameter ℃...
- Page 26 MATERIALS CONVENIENT FUNCTION OF HAP CONTROLLER CONTINUE Ex.3) Control outer temperature to equip thermocouples with outer part of wind fan and to connect to in put of thermocouples-2 outer control terminal. Alarm of thermocouples-2 is limited at+20 ℃ upper variation (when it becomes +20 ℃ compared with value set, it puts off heater and puts ON out put 2 of temperature control irregularity of outer terminal) ＊...
- Page 27 USAGE EXAMPLE AND HOW TO SET PARAMETER Ex.4) Control temperature outside with thermocouples-2 in put of outer con- trol terminal wired with thermocouples to be located outside Hot Air Generator. Alarm of thermocouples-2 limits at variation upper +30 ℃ (heater ＊...
- Page 28 MATERIALS CONVENIENT FUNCTION OF HAP CONTROLLER CONTINUE 3. Variation upper limit warning is as set of warning of thermocouples wired with thermocouples-2 in put. warning of temperature ・Push " key" one time in " " mode. 熱風温度 （PV） control irregularity 2. ℃...
- Page 29 USAGE EXAMPLE AND HOW TO SET PARAMETER 6. Alter temperature of working of temperature control irregularity 1, so as to put off heater in 280 ℃ with thermocouples equipped at outlet of device. ・Push "mode change key" for 1 second long time in opera- 熱風温度...
- Page 30 CONVENIENT FUNCTION OF HAP CONTROLLER MATERIALS USAGE EXAMPLE AND HOW TO SET PARAMETER CONTINUE 《LIST OF CONTROLLER PARAMETER 》 Parameter Name Initial Value Blind Set Mask Set Mask Value （運転画面） − − indication dSP1-1 0.01 − indication dSP1-2 TM-M indication dSP1-4 ALPV ----...
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Page 31: List Of Controller Parameter
LIST OF CONTROLLER PARAMETER Parameter Name Initial Value Blind Set Mask Set Mask Value P1n1 not indication dSP7-1 P2n1 not indication dSP7-2 SV-L not indication dSP7-4 SV-H not indication dSP7-8 not indication dSP7-16 not indication dSP7-32 A1hY not indication dSP7-64 A2hY not indication dSP7-128... -
Page 32: After Service
AFTER SERVICE ● If query and/or advice arises … Hot Air Generator telephone service section We have technical service section for Hot Air Genarators. If query and/or advice arises for selecting proper type, do not hesitate to consult to our service section as follows. East Japan HAKKO CO., LTD.
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