HYCON HH10 Operating Manual

Hydraulic breaker
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HH10/HH10RV
Hydraulic Breaker
HH10 from serial No. 1451
HH10RV from serial No. 2741
Revised 30.08.2011
HYCON A/S
Juelstrupparken 11
DK-9530 Støvring
Denmark
Tel: +45 9647 5200
Fax: +45 9647 5201
Mail
hycon@hycon.dk
www.hycon.dk
Prior to Operation
We thank you for choosing a
HYCON breaker.
To ensure smooth operation
and long-lasting performance
of your new breaker, we re-
commend you to study this
operating manual carefully and
pay special attention to the
chapters about
Safety and Service
Precautions
and
Oil Flow and Pressure
We hope you will be satisfied
with your new HYCON
breaker.
Best regards
HYCON A/S

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Summary of Contents for HYCON HH10

  • Page 1 HH10/HH10RV HYCON breaker. Hydraulic Breaker To ensure smooth operation and long-lasting performance HH10 from serial No. 1451 of your new breaker, we re- HH10RV from serial No. 2741 commend you to study this operating manual carefully and pay special attention to the Revised 30.08.2011...
  • Page 2: Table Of Contents

    Contents Page Safety Precautions ....................2 Oil Flow and Pressure ..................4 Vibration Level ....................4 Starting Instructions ................... 5 Technical Data ....................6 Performance Chart ..................... 7 Dimensions ......................8 Connection to Hydraulic Power Sources ............... 9 Service and Maintenance ................... 10 Oil Types ......................
  • Page 3: Safety Precautions

    Safety Precautions • Only use the breaker in accordance with the local working regulations on allowed working time based on breaker vibration level. Working with the breaker longer than prescribed may damage the operator. Please refer to the chapter about vi- brations, page 4.
  • Page 4 • Always make sure that the breaker labels and warning signs are legible. • Always use hoses, couplings and spares as such recommend by HYCON A/S. • Repairs may only be carried out by experienced personnel.
  • Page 5: Oil Flow And Pressure

    A too high oil flow and/or a too high pressure results in overload of the breaker, meaning that the lifetime of your new HYCON breaker will not be as expected, and that your service and repair costs will be too high.
  • Page 6: Starting Instructions

    Starting Instructions START • Insert tool • Connect hoses – clean couplings before connection • Set the power source on ”ON” • Press the trigger lever down towards the handle • Always work at right angles to the material, and only break pieces of a size that makes the material break quickly.
  • Page 7: Technical Data

    Technical Data Weight breaker 9.9 kg Service weight incl. moil point and hoses 12.7 kg EHTMA category Oil flow 20 l.p.m. (5.3 g.p.m.) Working pressure nominal 100 bar (1450 psi) Max. setting pressure relief valve 160 bar (2320 psi) Max. return pressure 15 bar (220 psi) Blow frequency 2100 1/min.
  • Page 8: Performance Chart

    Performance Chart All HYCON breakers Maximum length of different sizes of hoses 3/8" hose diameter 1/2" hose diameter 5/8" hose diameter 20 l.p.m. 30 l.p.m. Pressure from power pack: 150 bar., Flow: 20 l.p.m., zero elevation, 2 set couplings per 10 m hose.
  • Page 9: Dimensions

    Dimensions...
  • Page 10: Connection To Hydraulic Power Sources

    If the output of the power source is too high: • the power source must be adjusted to correct output • or you can choose to mount a HYCON oil flow divider to protect the breaker against overload • or you can choose one of our HYCON powerpacks. Your dealer can guide you in choosing the right powerpack.
  • Page 11: Service And Maintenance

    “P” and the return line at “T”. Oil Types The HYCON breaker uses standard hydraulic oil, i.e. all types of mineral oil and biodegradable oil, which comply with the following values: Recommended viscosity...
  • Page 12: Ec-Declaration Of Conformity

    Tel: +45 9647 5200 Fax: +45 9647 5201 Mail hycon@hycon.dk www.hycon.dk We hereby declare that HH10 hydraulic breaker From Serial No. 1451 (service weight 12.7 kg) HH10RV hydraulic breaker From Serial No. 2741 (service weight 12.7 kg) are manufactured in conformity with the EC Directives 2006/42/EC and 2000/14/EC.
  • Page 13: Warranty Terms

    Warranty Terms We grant 12 months warranty from the first date of operation – however, not more than 18 months from the date of delivery. The warranty applies to faults that can be related to construction and production errors. Faults caused by incorrect operation, incorrect handling, lack of maintenance or the like, will not be accepted as warranty.

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