iDect FC4A-C10R2C User Manual
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iDect FC4A-C10R2C User Manual

iDect FC4A-C10R2C User Manual

Fc4a series. analog i/o module
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FC9Y-B902
FC4A
SERIES
Analog I/O Module
User's Manual
Phone: 800.894.0412 - Web: www.clrwtr.com - Email: info@clrwtr.com

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  • Page 1 FC9Y-B902 FC4A SERIES Analog I/O Module User’s Manual Phone: 800.894.0412 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 2 AFETY RECAUTIONS • Read this user’s manual to make sure of correct operation before starting installation, wiring, operation, maintenance, and inspection of the FC4A series MicroSmart analog I/O modules • All MicroSmart modules are manufactured under IDEC’s rigorous quality control system, but users must add a backup or failsafe provision to the control system using the MicroSmart in applications where heavy damage or personal injury may be caused in case the MicroSmart should fail.
  • Page 3 I/O modules. NDEX Alphabetical listing of key words. MicroSmart Modules Category Modules FC4A-C10R2, FC4A-C16R2, FC4A-C24R2 All-in-one type FC4A-C10R2C, FC4A-C16R2C, FC4A-C24R2C CPU modules FC4A-D20K3, FC4A-D20S3 Slim type FC4A-D20RK1, FC4A-D20RS1 FC4A-D40K3, FC4A-D40S3 Expansion I/O modules Input modules, output modules, mixed I/O modules...

  • Page 4: Table Of Contents

    ABLE OF ONTENTS HAPTER ENERAL NFORMATION About the Analog I/O Modules ........1-1 Applicable CPU Modules and WindLDR Version .

  • Page 5: About The Analog I/O Modules

    1: G ENERAL NFORMATION Introduction This chapter describes general information and specifications of the FC4A series MicroSmart analog I/O modules. About the Analog I/O Modules Analog I/O modules are available in 3-I/O types, 2-, 4-, and 8-input types, and 1- and 2-output types. The input channel can accept voltage and current signals, thermocouple and resistance thermometer signals, or thermistor signals.

  • Page 6: Applicable Cpu Modules And Windldr Version

    All-in-one 10- and 16-I/O type CPU modules cannot use either END refresh or ladder refresh type analog I/O modules. All-in-One Type Slim Type FC4A-D20RK1 FC4A MicroSmart FC4A-C10R2 FC4A-C16R2 FC4A-C24R2 FC4A-D20K3 FC4A-D20RS1 CPU Module FC4A-C10R2C FC4A-C16R2C FC4A-C24R2C FC4A-D20S3 FC4A-D40K3 FC4A-D40S3 CPU System Program Version — — 204 or higher 204 or higher...

  • Page 7: Specifications

    2: M ODULE PECIFICATIONS Introduction This chapter describes parts names, functions, specifications, and dimensions of the analog I/O modules. Parts Description (1) Expansion Connector (2) Module Label (3) Power LED (PWR) (3) Status LED (STAT) (4) Terminal No. (5) Cable Terminal The terminal style depends on the model of analog I/O modules.

  • Page 8: Analog I/O Module Specifications

    2: M ODULE PECIFICATIONS Analog I/O Module Specifications General Specifications (END Refresh Type) Type No. FC4A-L03A1 FC4A-L03AP1 FC4A-J2A1 FC4A-K1A1 Rated Power Voltage 24V DC Allowable Voltage Range 20.4 to 28.8V DC Terminal Arrangement See Analog I/O Module Terminal Arrangement on pages 2-8 to 2-11. Connector on Mother Board MC1.5/11-G-3.81BK (Phoenix Contact) Connector Insertion/Removal Durability...
  • Page 9 2: M ODULE PECIFICATIONS Analog Input Specifications (END Refresh Type) Type No. FC4A-L03A1 / FC4A-J2A1 FC4A-L03AP1 Resistance Analog Input Signal Type Voltage Input Current Input Thermocouple Thermometer Type K (0 to 1300°C) Pt 100 Type J Input Range 0 to 10V DC 4 to 20 mA DC 3-wire type (0 to 1200°C)
  • Page 10 2: M ODULE PECIFICATIONS Analog Input Specifications (Ladder Refresh Type) Type No. FC4A-J4CN1 / FC4A-J8C1 FC4A-J4CN1 Resistance Analog Input Signal Type Voltage Input Current Input Thermocouple Thermometer Type K: Pt100, Pt1000: 0 to 1300°C –100 to 500°C Type J: Input Range 0 to 10V DC 4 to 20 mA DC 0 to 1200°C...
  • Page 11 2: M ODULE PECIFICATIONS Type No. FC4A-J4CN1 / FC4A-J8C1 FC4A-J4CN1 Resistance Analog Input Signal Type Voltage Input Current Input Thermocouple Thermometer Pt100: Approx. 6400 increments Approx. (13 bits) 24000 increments Pt1000: Approx. (15 bits) 64000 increments Approx. (16 bits) Digital Resolution 50000 increments (16 bits) 33000 increments Ni100:...
  • Page 12 2: M ODULE PECIFICATIONS Analog Input Specifications (Ladder Refresh Type) Type No. FC4A-J8AT1 Analog Input Signal Type Input Range –50 to 150°C Applicable Thermistor 100 kΩ maximum Input Detection Current 0.1 mA Sample Duration Time 2 ms maximum 2 ms × channels Sample Repetition Time Total Input System 10 ms ×...
  • Page 13 2: M ODULE PECIFICATIONS Analog Output Specifications Category END Refresh Type Ladder Refresh Type No. FC4A-L03A1 FC4A-L03AP1 FC4A-K1A1 FC4A-K2C1 Voltage 0 to 10V DC –10 to +10V DC Output Range Current 4 to 20 mA DC Load Impedance 2 kΩ minimum (voltage), 300Ω maximum (current) Load Applicable Load Type Resistive load...

  • Page 14: Analog I/O Module Terminal Arrangement And Wiring Diagrams

    2: M ODULE PECIFICATIONS Analog I/O Module Terminal Arrangement and Wiring Diagrams FC4A-L03A1 (Analog I/O Module) — Screw Terminal Type Applicable Terminal Block: FC4A-PMT11P (supplied with the analog I/O module) Terminal No. Channel Fuse 24V DC – – 24V DC Analog voltage/current –...
  • Page 15 2: M ODULE PECIFICATIONS FC4A-J2A1 (Analog Input Module) — Screw Terminal Type Applicable Terminal Block: FC4A-PMT11P (supplied with the analog input module) Terminal No. Channel Fuse 24V DC – – 24V DC — Analog voltage/current – output device – Analog voltage/current –...
  • Page 16 2: M ODULE PECIFICATIONS FC4A-J8C1 (Analog Input Module) — Screw Terminal Type Applicable Terminal Block: FC4A-PMT10P (supplied with the analog input module) Terminal No. Channel Fuse 24V DC – 24V DC — Analog voltage – output device – – – –...
  • Page 17 2: M ODULE PECIFICATIONS FC4A-K1A1 (Analog Output Module) — Screw Terminal Type Applicable Terminal Block: FC4A-PMT11P (supplied with the analog output module) Terminal No. Channel Fuse 24V DC – – 24V DC Analog voltage/current – input device – — — •...

  • Page 18: Type Of Protection

    2: M ODULE PECIFICATIONS Type of Protection Input Circuits FC4A-L03A1, FC4A-L03AP1, FC4A-J2A1 FC4A-J4CN1 Current Source 15 MΩ 1 kΩ NC (A) 1 kΩ + (B’) Input Data 10Ω 1 kΩ – (B) 15Ω – Input Selection Signal I– –V1 FC4A-J8C1 FC4A-J8AT1 Current Source...
  • Page 19 2: M ODULE PECIFICATIONS Power Supply for Analog I/O Modules When supplying power to the analog I/O modules, take the following considerations. • Power Supply for END Refresh Type Analog I/O Modules Use separate power supplies for the MicroSmart CPU module and END refresh type analog I/O modules. Power up the analog I/O modules at least 1 second earlier than the CPU module.

  • Page 20: Dimensions

    2: M ODULE PECIFICATIONS Dimensions FC4A-L03A1, FC4A-L03AP1, FC4A-J2A1, FC4A-K1A1, FC4A-K2C1 23.5 14.6 70.0 *8.5 mm when the clamp is pulled out. FC4A-J4CN1, FC4A-J8C1, FC4A-J8AT1 23.5 14.6 70.0 *8.5 mm when the clamp is pulled out. All dimensions in mm. 2-14 Phone: 800.894.0412 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 21: Nstallation And

    3: I NSTALLATION AND IRING Introduction This chapter describes precautions for installing the analog I/O modules in connection with the internal current draw by other expansion modules. For general methods and precautions for installation and wiring of the analog I/O modules, see the FC4A MicroSmart user’s manual (FC9Y-B812).

  • Page 22: Terminal Connection

    3: I NSTALLATION AND IRING Terminal Connection • Make sure that the operating conditions and environments are within the specification values. Caution • Be sure to connect the grounding wire to a proper ground, otherwise electrical shocks may be caused. •...

  • Page 23: Analog I/O Control

    MicroSmart CPU modules as listed below: All-in-One Type Slim Type FC4A-D20RK1 FC4A MicroSmart FC4A-C10R2 FC4A-C16R2 FC4A-C24R2 FC4A-D20K3 FC4A-D20RS1 CPU Module FC4A-C10R2C FC4A-C16R2C FC4A-C24R2C FC4A-D20S3 FC4A-D40K3 FC4A-D40S3 Quantity of Analog I/O Modules — — All-in-One Type Slim Type FC5A MicroSmart FC5A-C10R2...

  • Page 24: Programming Windldr

    4: A I/O C NALOG ONTROL Programming WindLDR Use WindLDR ver. 5.0 or later which has the ANST (Set Analog Module Parameters) macro for easy programming of ana- log I/O modules. For a start input of the ANST macro, use special internal relay M8120 (initialize pulse) to execute the ANST macro only once after starting the CPU.
  • Page 25 4: A I/O C NALOG ONTROL 3. Click the Configure button under the selected slots. The Configure Parameters dialog box appears. All parameters for analog I/O control can be set in this dialog box. Avail- able parameters vary with the type of the analog I/O module. END Refresh Type Configure Parameters dialog box Analog I/O Data (Note) Analog I/O Operating Status...
  • Page 26 4: A I/O C NALOG ONTROL 5. Select a DR allocation number (Ladder refresh type only). CPU Module DR Allocation END Refresh Type FC4A-L03A1 DR allocation starts with D760 as default, and the first DR number cannot be changed. FC4A-L03AP1 One analog I/O module occupies 20 data registers.
  • Page 27 4: A I/O C NALOG ONTROL 8. Select a data type for each channel. Click on the right of the Data Type field, then a pull-down list appears to show all available input or output data types. 9. Select a scale value (Ladder refresh type analog input modules only). When Celsius or Fahrenheit is selected for thermocouple, resistance thermometer, or thermistor signal types on ladder refresh type analog input modules, the scale value can be selected from ×1, ×10, or ×100 depending on the selected signal type.
  • Page 28 4: A I/O C NALOG ONTROL 10. Select maximum and minimum values. For analog input values, when Optional range is selected for the Data Type, designate the analog input data minimum and maximum values which can be –32,768 through 32,767. In addition, when using resistance thermometers (Pt100, Pt1000, Ni100, or Ni1000) with the Celsius or Fahrenheit Data Type and the ×100 scale, select the analog input data minimum value from 0 or another value in the pull-down list.

  • Page 29: Analog I/O Control Parameters

    4: A I/O C NALOG ONTROL Analog I/O Control Parameters Available parameters for analog I/O control depend on the type of analog I/O modules as summarized in the following table. Designate the parameters in the Configure Parameters dialog box of the ANST macro as required by your applica- tion.

  • Page 30: Data Register Allocation Numbers For Analog I/O Modules

    4: A I/O C NALOG ONTROL Data Register Allocation Numbers for Analog I/O Modules Analog I/O modules are numbered from 1 through 7, in the order of increasing distance from the CPU module. Data regis- ters are allocated to each analog I/O module depending on the analog I/O module number. END refresh type analog I/O modules and ladder refresh type analog I/O modules have different data register allocation.
  • Page 31 4: A I/O C NALOG ONTROL Ladder Refresh Type Analog I/O Modules When using a ladder refresh type analog input or output module, the first data register number can be designated in the ASNT macro dialog box. The quantity of required data registers depends on the model of the ladder refresh type analog input or output module.
  • Page 32 4: A I/O C NALOG ONTROL Ladder Refresh Type Analog Output Module Data Register Allocation (FC4A-K2C1) Data Register Data Size Parameter Channel Default Number Offset (word) +0 (Low Byte) Analog output signal type +0 (High Byte) — Reserved — All channels Analog output data configuration Analog output signal type 00FFh...

  • Page 33: Analog Input Parameters

    4: A I/O C NALOG ONTROL Analog Input Parameters Analog input parameters include the analog input signal type, analog input data type, analog input minimum and maxi- mum values, filter value, thermistor parameter, analog input data, and analog input operating status. This section describes these parameters in detail.
  • Page 34 4: A I/O C NALOG ONTROL Optional Range When Optional range is selected as an analog input data type, the analog input is linearly converted into digital data in the range between the minimum and maximum values designated in the Configure Parameters dialog box. Type No.
  • Page 35 4: A I/O C NALOG ONTROL Analog Input Minimum/Maximum Values For analog input values, when Optional range is selected for the Data Type, designate the analog input data minimum and maximum values which can be –32,768 through 32,767. In addition, when using resistance thermometers (Pt100, Pt1000, Ni100, or Ni1000) with the Celsius or Fahrenheit Data Type and the ×100 scale, select the analog input data minimum value from 0 or another value in the pull-down list.
  • Page 36 4: A I/O C NALOG ONTROL END Refresh Type The operating status of each analog input channel is stored to a data register, such as D761 or D767, allocated to analog input channel 1 or 2 on analog module number 1 through 7 depending on the mounting position. The analog input operating status data is updated whether the CPU module is running or stopped.

  • Page 37: Analog Output Parameters

    4: A I/O C NALOG ONTROL Analog Output Parameters Analog output parameters include the analog output signal type, analog output data type, analog output minimum and maximum values, analog output data, and analog output operating status. This section describes these parameters in detail. Analog Output Signal Type A total of three analog output signal types are available, depending on the analog I/O or analog output module.
  • Page 38 4: A I/O C NALOG ONTROL Status Code Analog Output Operating Status (END refresh type) Normal operation (reserved) Initializing Invalid parameter or analog output channel not available on the installed analog module Hardware failure (external power supply failure) Ladder Refresh Type The operating status of each analog output channel is stored to a data register determined by the data register number selected in the Configure Parameters dialog box of the ANST macro.
  • Page 39 4: A I/O C NALOG ONTROL Example: Analog I/O The following example demonstrates a program of analog I/O control using an NTC thermistor. Two analog I/O modules are mounted in the slots shown below. System Setup Slim Type Analog Input Module Output Module CPU Module (Thermistor)
  • Page 40 4: A I/O C NALOG ONTROL Wiring Diagram FC4A-J8AT1 (Analog Input Module) Terminal No. Channel Fuse 24V DC – 24V DC — NTC Thermistor • Thermistor Specifications Type No. NT731ATTD103K38J (KOA) Type 10,000Ω 298K (25°C) B Parameter 3,800K FC4A-T08S1 (8-point Transistor Source Output Module) Terminal No.
  • Page 41 4: A I/O C NALOG ONTROL WindLDR Programming Analog I/O modules are programmed using the ANST macro in WindLDR . Program the ANST macro as shown below. • Analog Input Module FC4A-J8AT1 on Slot 1 DR Allocation Range Designation Description D630 - D694 D630 Optional range allocation, 65 words...
  • Page 42 4: A I/O C NALOG ONTROL • Analog Output Module FC4A-K1A1 on Slot 3 DR Allocation Range Designation Description D760 - D779 — Automatic range allocation, 20 words Channel Item Designation Description Signal Type 0 to 10V DC Voltage output Data Type Binary data 0 to 4095...
  • Page 43 4: A I/O C NALOG ONTROL Changing Analog Output While CPU is Stopped When using the FC4A-K2C1 analog output module, the analog output value can be changed while the CPU module is stopped. To change the analog output value, store a required output value to the memory addresses allocated to the analog output data.

  • Page 44: Troubleshooting

    5: T ROUBLESHOOTING Introduction This chapter describes the procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the analog I/O modules. When a trouble occurred, check the points and take the actions described below. If the trouble cannot be solved, call IDEC for assistance.
  • Page 45 5: T ROUBLESHOOTING Analog I/O module does not work correctly (Ladder Refresh Type) Analog I/O module does not work correctly (Ladder Refresh Type). Does the Status Supply the rated power voltage DR store status code 4 Is the status LED turned on? to the analog I/O module.
  • Page 46 NDEX PLC status analog power supply 2-13 precautions for programming ANST macro 4-21 control programming WindLDR data protection type 2-12 module specifications module type numbers resistance 4-12 modules operating status screwdriver input specifications data 4-13 analog data type 4-11 I/O module minimum/maximum values 4-13 input...

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