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FAG PUMP1000-4L-CONTROL User Manual

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PUMP1000-4L-CONTROL
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Summary of Contents for FAG PUMP1000-4L-CONTROL

  • Page 1 Hand pump PUMP1000-4L-CONTROL User manual...
  • Page 2 Safety guidelines and symbols High product safety Our products correspond to the current level of research and technology. If the bearing arrangement is designed correctly, the products are handled and fitted correctly and as agreed and if they are maintained as instructed, they do not give rise to any direct hazards.

  • Page 3: Table Of Contents

    Hand pump Page Features Scope of delivery ............... 5 Design and Intended purpose ..............6 safety guidelines Qualified personnel ..............6 Protective equipment ..............6 Hydraulic oil ................7 Maximum pressure ..............7 Ambient conditions ..............7 Initial operation Checking the hand pump............8 Setting the stroke volume ............
  • Page 4 Hand pump Page Technical data Ordering designation..............16 EU Declaration of Conformity ............. 17 Digital manometer Features ..................18 Operation.................. 18 Control keys ................ 18 Control diagram..............19 Maintenance ................20 Changing the battery ............20 Dismantling................. 20 Mounting................20 Technical data................

  • Page 5: Features Scope Of Delivery

    Hand pump Features The hand pump and accessories are supplied in a sturdy metal case made from sheet steel. The metal case and parts should be checked immediately for any damage during transit. The carrier should be informed of any damage without delay. Scope of delivery The items included in delivery are shown in Figure 1.

  • Page 6: Hand Pump

    Hand pump Design and safety guidelines Intended purpose The hand pump PUMP1000-4L-CONTROL is used to operate FAG hydraulic nuts. These are used to mount rolling bearings on a tapered seat, Figure 2. Tapered seat Rolling bearing Hydraulic nut Hand pump...

  • Page 7: Hydraulic Oil

    Hydraulic oil The only hydraulic oils that can be used are: ■ any hydraulic oils with a viscosity of 32 mm /s at +40 °C. Only clean hydraulic oil should be used. If the oil is not clean, this may lead to blockage of the filter fitted. Hydraulic oil can cause irritation to skin and respiratory passages.

  • Page 8: Initial Operation

    This manual describes the initial operation of the hand pump, for information on the initial operation of hydraulic nuts see BA 004, FAG Hydraulic Nuts. Checking the hand pump Before any use, check the hand pump and the accessories to be used, Figure 3.

  • Page 9: Setting The Stroke Volume

    Setting the stroke volume The stroke volume of the hand pump can be adjusted as a function of the hydraulic nut used. Spacer ring The spacer ring (half ring) restricts the stroke and thus reduces the stroke volume. The volume without a spacer ring (half ring) is 0,9 per stroke, when the spacer ring (half ring) is mounted, of hydraulic oil is pressed into the hydraulic nut on...

  • Page 10: Operation

    Hand pump Operation The mounting operation begins with mounting of the rolling bearing on the tapered seat, Figure 5. Slide the rolling bearing gently onto the shaft or slide the mounting sleeve into the original position. A suitable hydraulic nut is then screwed onto the shaft and the hand pump is connected.

  • Page 11: Connecting The Hand Pump

    Observe a minimum bending radius for the high pressure hose of 70 mm. Venting the hydraulic nut Operate the hand pump until the hydraulic nut is completely vented, see BA 004, FAG Hydraulic Nuts. Schaeffler Group Industrial BA 20...

  • Page 12: Setting The Start Position

    Displacement distance Figure 7 FAG Mounting Manager After calling up FAG Mounting Manager, the necessary data are entered, Figure 7. The start pressure for reaching the start position is then displayed. Do not loosen the connectors on the hand pump if the unit is still Warning pressurised.

  • Page 13: Setting The End Position

    The end position is reached when the rolling bearing has been moved the displacement distance. The displacement distance can be read off, for example, in FAG Mounting Manager. Determining the number of strokes The number of strokes can be read off on the basis of the displacement distance and the hydraulic nut used, Figure 8, and the value table, starting from page 24.

  • Page 14: Moving The Rolling Bearing To The End Position

    Hand pump Moving the rolling bearing The hand pump is operated to bring the rolling bearing into the end to the end position position, Figure 9. 800 bar must not be exceeded. Do not loosen the connectors on Warning the hand pump if the unit is still pressurised. Do not add any more oil.

  • Page 15: Maintenance

    Maintenance The use of unsuitable replacement parts and oils can damage the hand pump and may lead to hazards occurring for the user. Always use original replacement parts sets from Schaeffler KG. Only use oils recommended by us, see the section Hydraulic oil, page 7.

  • Page 16: Hand Pump

    (half ring) Maximum oil pressure 1000 bar Mass 24 kg (including metal case) Ordering designations Replacement parts, Figure 10 and table Ordering designation PUMP1000-4L-CONTROL. Pump body Oil container Digital manometer Spacer ring (full ring) Spacer ring (half ring) Stroke counter...

  • Page 17: Eu Declaration Of Conformity

    Hand pump EU Declaration of Conformity Declaration of Conformity for hand pump PUMP1000-4L-CONTROL. Figure 11 EU Declaration of Conformity Schaeffler Group Industrial BA 20...

  • Page 18: Digital Manometer

    Hand pump Digital manometer The digital manometer PUMP1000-4L-CONTROL.MANO is part of the hand pump and is already mounted when the hand pump is supplied. Features A ceramic sensor records the pressure and shows the value on a four digit LED display. The accuracy is 0,5%.

  • Page 19: Control Diagram

    Control diagram The navigation and setting options are shown in the control diagram, Figure 13. 1 P = ON 2 P = OFF & & & LCD display Peak value memory Enter password Automatic zeroing Change password & Figure 13 Control diagram Footnotes for Figure 13 Peak value memory off.

  • Page 20: Maintenance

    Hand pump Maintenance Contaminated hydraulic oil can make maintenance necessary at Schaeffler KG. If clean hydraulic oil is always used, maintenance is restricted to changing the battery. Changing the battery If the voltage of the battery falls below 7 Volt, the battery symbol is shown, Figure 14.

  • Page 21: Technical Data

    –30 °C to +80 °C Max. relative humidity 90%, no condensation Protection type IP 65 Mass 0,35 kg Ordering designations Ordering designation Component Ordering designation Digital manometer Digital manometer PUMP1000-4L-CONTROL.MANO Sealing ring Flat seal to DIN 16 258 Battery Schaeffler Group Industrial BA 20...

  • Page 22: Troubleshooting

    Hand pump Troubleshooting A list of common malfunctions is shown in the following table. Malfunction, cause, remedies Malfunction Cause, remedy Piston The hand pump was positioned with the head facing up: ■ does not move out Position the hand pump with the feet facing down. The escape valve of the hand pump is not closed or not completely closed: ■...
  • Page 23 Schaeffler Group Industrial BA 20...

  • Page 24: Value Table Displacement Distance, Number Of Strokes

    Displacement Number of strokes x , x Value table Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 0,22 0,24 0,27 0,29 0,32 0,35 0,39 0,43 0,47 0,52 0,57 –...
  • Page 25 0,63 0,69 0,76 0,84 0,92 1,01 1,11 1,22 1,35 1,48 1,63 1,79 1,97 2,17 0,66 0,72 0,88 0,96 1,06 1,17 1,28 1,41 1,55 1,71 1,88 2,07 2,28 0,72 0,79 0,87 0,96 1,06 1,16 1,28 1,41 1,55 1,87 2,06 2,27 2,49 0,75 0,83 0,91...
  • Page 26 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 0,38 0,42 0,46 0,51 0,56 0,61 0,67 0,74 0,81 0,99 1,08 –...
  • Page 27 1,19 1,31 1,44 1,59 1,75 1,92 2,11 2,32 2,56 2,81 3,09 3,74 4,12 1,16 1,28 1,41 1,55 1,87 2,06 2,26 2,49 2,74 3,01 3,31 3,64 4,01 1,44 1,59 1,75 1,92 2,11 2,33 2,56 2,81 3,09 3,74 4,12 4,53 4,98 1,26 1,38 1,52 1,67...
  • Page 28 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 0,52 0,57 0,63 0,69 0,76 0,84 0,92 1,01 1,11 1,23 1,35 1,48...
  • Page 29 1,63 1,97 2,17 2,39 2,63 2,89 3,18 3,85 4,23 4,66 5,12 5,63 1,73 2,09 2,53 2,78 3,06 3,36 4,07 4,48 4,92 5,42 5,96 1,79 1,97 2,16 2,38 2,62 2,88 3,17 3,49 3,83 4,22 4,64 5,61 6,18 1,91 2,11 2,32 2,55 3,08 3,39 3,73...
  • Page 30 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 1,47 1,62 1,78 1,96 2,15 2,37 2,86 3,15 3,47 3,81 4,19 –...
  • Page 31 4,61 5,07 5,58 6,14 6,75 7,43 8,17 8,99 9,89 10,88 11,97 13,16 14,48 15,93 2,73 3,63 4,84 5,32 5,85 6,44 7,08 7,79 8,57 9,43 4,32 4,75 5,22 5,74 6,32 6,95 7,64 8,41 9,25 10,17 11,19 12,31 13,54 14,9 4,86 5,35 5,89 6,47 7,12...
  • Page 32 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 1,94 2,13 2,35 2,58 2,84 3,12 3,44 3,78 4,16 4,57 5,03 5,54...
  • Page 33 6,09 7,37 8,91 9,81 10,79 11,86 13,05 14,36 15,79 17,37 19,11 21,02 4,83 5,32 5,85 6,43 7,08 7,78 8,56 9,42 10,36 11,4 12,54 13,79 15,17 16,69 7,15 7,86 8,65 9,51 10,46 11,51 12,66 13,93 15,32 16,85 18,54 20,39 22,43 5,15 5,66 6,23 6,85...
  • Page 34 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 2,67 2,94 3,23 3,55 3,91 4,73 5,72 – – s mm 2,15 2,37...
  • Page 35 5,07 5,58 6,13 6,75 7,42 8,16 8,98 9,88 6,63 7,29 8,02 8,82 10,67 11,74 12,91 5,26 5,78 6,36 8,47 9,32 10,25 7,45 9,02 9,92 10,91 13,2 14,52 1 020 1 004 1 104 6,98 7,68 8,45 9,29 10,22 11,24 12,36 13,6 1 048 Schaeffler Group Industrial...
  • Page 36 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 2,41 2,65 2,92 3,21 3,53 3,88 4,27 5,17 – –...
  • Page 37 5,68 6,25 6,88 7,56 8,32 9,15 10,07 11,07 7,45 9,02 9,92 10,91 13,2 14,52 1 032 1 135 1 012 1 114 1 225 5,99 6,59 7,25 7,97 8,77 9,65 10,61 11,67 1 018 7,88 8,66 9,53 10,48 11,53 12,68 13,95 15,35 1 084...
  • Page 38 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 3,71 4,11 4,53 4,98 5,48 6,02 6,63 7,29 8,02 –...
  • Page 39 8,82 10,67 11,74 12,91 14,2 15,62 17,19 1 068 1 175 1 293 1 422 1 564 1 046 1 150 1 265 1 392 1 531 1 684 8,32 9,16 10,07 11,08 12,19 13,41 14,75 16,22 1 064 1 170 1 287 1 416 1 558...
  • Page 40 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 3,82 4,62 5,08 5,59 6,15 6,77 7,44 8,19 – –...
  • Page 41 9,01 9,91 10,9 11,99 13,19 14,51 15,96 17,55 1 036 1 140 1 254 1 379 1 517 1 669 1 835 2 019 1 112 1 223 1.345 1.480 1.628 1.791 1.970 2.167 9,88 10,87 11,95 13,15 14,47 18,91 17,5 19,25 1 149...
  • Page 42 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT s mm 4,29 4,72 5,19 5,71 6,28 6,91 8,36 – 1 074 1 181 –...
  • Page 43 10,12 11,13 12,24 13,46 14,81 16,29 17,92 19,71 1 299 1 429 1 572 1 729 1 902 2 093 2 302 2 532 1 390 1 529 1 682 1 850 2 035 2 239 2 463 2 709 10,42 11,46 12,61...
  • Page 44 Displacement Number of strokes x , x Value table (continued) Designation s = Displacement = Number of strokes with hydraulic method = Number of strokes without hydraulic method HYDNUT 1000 s mm 5,07 5,58 6,13 6,75 7,42 8,17 8,98 9,88 10,87 –...
  • Page 45 11,95 13,15 14,47 15,91 17,5 19,25 21,18 23,3 1 982 2 181 2 399 2 638 2 902 3 193 3 512 3 863 2 110 2 321 2 553 2 808 3 089 3 398 3 738 4 112 12,57 13,82 15,21...
  • Page 46 Every care has been taken to ensure the correctness of the information contained Georg-Schäfer-Straße 30 97421 Schweinfurt (Germany) in this publication but no liability can be Internet www.fag.de accepted for any errors or omissions. E-Mail FAGinfo@schaeffler.com We reserve the right to make technical In Germany: changes.

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