Digistar TMR3610 Operator's Manual
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Digistar TMR3610 Operator's Manual

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TMR3610
Operators Manual
D4023-EN Rev B
June 1, 2016

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  • Page 1 TMR3610 Operators Manual D4023-EN Rev B June 1, 2016...
  • Page 2 NL-5981 WZ Panningen The Netherlands Tel: +31 (0)77 462 92 64 E-Mail: dsinfo@digi-star.com D4023-EN TMR3610 Operators Manual Rev B LAC All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’s forbidden. The express written permission is contents of this manual are subject to change without notice.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1.0 INTRODUCTION ......................... 5 2.0 TMR3610 SPECIAL FEATURES ..................6 3.0 ACCURACY STATEMENT ....................7 4.0 TECHNICAL SPECIFICATIONS ..................8 5.0 SAFETY DURING USE ....................... 9 6.0 FEED MANAGEMENT SOFTWARE ................. 10 7.0 INDICATOR OVERVIEW ....................11 8.0 OPERATION ........................
  • Page 4 17.2 Data Transfer Options ....................60 17.3 Transmitter/Receiver ....................60 17.4 Remote Indicators ......................61 17.5 Rotation Counter Sensor (Kit p/n: 408088) ..............61 18.0 TROUBLESHOOTING ....................62 19.0 DECLARATION OF CONFORMITY ................64 20.0 NOTES ..........................65 TMR3610 Operators Manual D4023-EN...

  • Page 5: Introduction

    The TMR3610 can also be used on feed delivery boxes, forage wagons, grain carts, and animal scales. The TMR3610 is not for use with applications for which the TMR3610 is not intended, or as outlined in this manual.

  • Page 6: Tmr3610 Special Features

    Once loading or unloading begins the TMR3610 will count down to 0 (zero). As the weight approaches 0 the audio and visual alarms will begin to pulse with the frequency of the pulses increasing the closer the preset weight gets to 0.

  • Page 7: Accuracy Statement

    A level surface is defined as being less than a 5” (13cm) change in rise over 10’ (3.0m) of run. As the slope of the terrain increases, degradation of accuracy will also increase. D4023-EN TMR3610 Operators Manual...

  • Page 8: Technical Specifications

    NON-VOLATILE MEMORY Standard OPERATING TEMP -29°C to 60°C -20°F to 140°F Tare /Print / Hold / Net Gross / M+ / Zero / TR Hold / Re-enter Preset / Switch/ 2 REMOTE INPUTS (Power/Remote ports) INGRED TMR3610 Operators Manual D4023-EN...

  • Page 9: Safety During Use

    Charging Battery: Disconnect all cables from the indicator and touch screen before charging the battery or welding on the machine. If cables are left connected, the indicator, touch screen and connected load cells could be damaged Scale Indicator Remote Display Disconnect Optional all cords J-Box D4023-EN TMR3610 Operators Manual...

  • Page 10: Feed Management Software

    Operator control, pen review, on line feed data exchange with nutritionists, ingredient tracking and numerous reports. TMR Tracker is an indispensable management tool for forward thinking operations. For additional information go to www.tmrtracker.com TMR3610 Operators Manual D4023-EN...

  • Page 11: Indicator Overview

    Display Window – Displays current actions. – Press TARE button for temporary zero when adding more weight. – Records to memory or prints displayed weight. – Toggles between NET and GROSS weights. – Selects recipes in memory D4023-EN TMR3610 Operators Manual...
  • Page 12 Remote Port – Optional remote display. Load Cell Port – For J-Box Cord. Power Port – For Power Cord. Serial Number Plate – Serial Number of Indicator. USB Drive Port – Insert USB Drive to upload/download data TMR3610 Operators Manual D4023-EN...

  • Page 13: Operation

    2. Press 8.2 Zero Balance Indicator 1. Press and hold for three seconds to zero balance scale. 2. Flashing arrow on side of display points to gross next to the display window, scale is ready to weigh. D4023-EN TMR3610 Operators Manual...

  • Page 14: Tare And Net Gross

    Tare is a temporary zero (Net Weight) to display total weight (Gross Weight, Press 1. Weight displayed, Press sets zero weight. 400o 2. Display reads zero and flashing arrow on side of display points to NET. 3. Add more weight and display reads added weight value. TMR3610 Operators Manual D4023-EN...

  • Page 15: Print Key

    1. Press . Indicator sends data to printer or PC. Flashing arrow on side of display points to DATA. Date in ddmmyy 430o Time format 10JA08 12:01P 4300 4300 LB GR Gross (GR) or Weight Net (NET) D4023-EN TMR3610 Operators Manual...

  • Page 16: Data Transfer

    EZPC schedule. Press until display shows message (right column), press perform transfer. The indicator marks uncompleted data as completed and sends feeding data to DataLink. NOTE: Indicator may also be manually programmed. TMR3610 Operators Manual D4023-EN...

  • Page 17: Indicator Data Formats

    10.1 Loading And Feeding Complete Loads Mode Starting a Recipe 1. Press Pen-1 1. Scrolls feeding number, first recipe and pen number. 2. Press UP and DOWN arrows to find desired recipe. 3. Desired recipe in display line, press D4023-EN TMR3610 Operators Manual...

  • Page 18: Resize Recipe Weight

    Note: Press to resize by number of head in pen. Note: Press to accept pen values without resizing. Note: If indicator warns resized amount is over capacity, this may damage the mixer. To continue, press to override. TMR3610 Operators Manual D4023-EN...

  • Page 19: Loading Recipe

    Last pen completed, indicator Note: Do Not Press (List Mode Only). displays recipe complete. Note: If different pen needed press UP or DOWN arrows to find desired pen. Press for pen delivery. D4023-EN TMR3610 Operators Manual...

  • Page 20: Recipe And Pen List Mode

    , then resize weight. 1. Enter desired recipe weight using key pad. resize 2. Press , indicator resizes ingredients to recipe’s total weight and displays first Ingredient to load. Note: Indicator warns resized amount over capacity, press to override. TMR3610 Operators Manual D4023-EN...

  • Page 21: Loading Recipe

    5. Manual Advance: Weight reached, press . Press again to start next pen. Auto Advance: When preset weight reached, indicator advances to next pen. 6. When unloading is complete press to start next recipe. D4023-EN TMR3610 Operators Manual...

  • Page 22: Advance Commands

    4 display counts cannot restart that ingredient. For feature used to control skipped ingredient, use D.A.N. 6011 ISTART. Example: If minimum display change is 10 lbs./kg---More than 40 lbs. Cannot restart that ingredient. One count is equal To 10 lbs./Kg. TMR3610 Operators Manual D4023-EN...

  • Page 23: Change Feeding Number

    11.4 Clear Scale Memory 1. To clear scale memory enter D.A.N. 8201 2. Press . Message will be displayed; On=Clear, Clear=Reuse, Net=exit 3. Press to erase feeding memory. 4. Press to reuse feeding. 5. Press to exit D4023-EN TMR3610 Operators Manual...

  • Page 24: Re-Use Recipe/Pen Data

    4. The MixTimer will begin to count down. When it reaches zero the alarm light and buzzer will turn on. 5. Press to enter the weighing mode. 6. Press the key to re-enter the batching mode. TMR3610 Operators Manual D4023-EN...

  • Page 25: Rotation Counter

    11.8 Drive Ratio Drive ratio value is: number of turns seen by the sensor divided by the number of Mixer rotations. 1. Enter D.A.N. 4302 2. Press to enter the drive ratio value. . 3. Press D4023-EN TMR3610 Operators Manual...

  • Page 26: Maintenance Message

    3. Mantmg 1 is displayed on LCD, then edit maintenance message by using keypad. Example: Pressing key pad “1” one time will show 1, pressing two times will show “A”, pressing three times will show “B”, pressing four times will show “C”. TMR3610 Operators Manual D4023-EN...

  • Page 27: Add A Pen To Pen List

    1. Press UP or DOWN arrows to find desired recipe. recipe 2. Press 1. Enter amount to unload to pen. 3000 2. Press 1. Enter number of animals/pen. 2. Press 1. If zones are active display reads: enter Enter zone 0-9 2. Press D4023-EN TMR3610 Operators Manual...

  • Page 28: Commonly Used Direct Access Numbers (D.a.n.)

    3. Press , choose on/off. 4. Press 12.3 Auto Ingredient Advance Allows hands free operation of programmed recipes. When auto advance feature activated, indicator automatically advances to next ingredient once tolerance, and delay time requirements met. TMR3610 Operators Manual D4023-EN...

  • Page 29: Tolerance

    Changes time indicator, waits before automatically advancing to next ingredient. 1. Enter 6008 2. Press . Press again to select 6008 delay time or enter delay time using key pad. 3. Press Note: Set to Manual prevents automatic advance. D4023-EN TMR3610 Operators Manual...

  • Page 30: Scale Id Or Truck Id

    Note: Do not use same number for two different Indictors. 12.9 Resize Option Make weight changes to pens, unload weight or recipe load size. 1. Enter 6014 2. Press . Press again to 6014 change to ON/OFF. 3. Press TMR3610 Operators Manual D4023-EN...

  • Page 31: Change Time

    3. Press LEFT arrow to move cursor 4. Press UP arrow to set time. 5. Press 12.11 Change Date 1. Enter 1204 and press 1204 2. Press LEFT arrow to move cursor. Format DDMMYY, Press UP arrow to set date. 3. Press D4023-EN TMR3610 Operators Manual...

  • Page 32: Manual Programming Of Recipes

    13.2 Change Entry Method 1. Enter 6101 2. Press 6101 3. Repeatedly press scrolls Select one of the following entry methods: 1 = Amount per Animal 2 = Percent (%) per Load 3 = Amount per Load 4. Press TMR3610 Operators Manual D4023-EN...

  • Page 33: Ingredient Re-Name

    4. Press again prints accumulations for all currently used recipes. 5. Press again, prints names for all ingredients. Ingredients not used by recipe and shows unused. 6. When being printed, DATA will have a flashing arrow. D4023-EN TMR3610 Operators Manual...

  • Page 34: Enter New Recipe

    (See note below) 7. Press to store amount. Repeat steps 4-7 for each ingredient Required. NOTE: In percent/load entry mode a 75% ingredient, for example, should be entered As 75.00 on display. 5.75% ingredient entered as 5.75. TMR3610 Operators Manual D4023-EN...
  • Page 35 11. Enter amount for pen. 12. Press to store amount. 13. Press completes recipe. total 14. Indicator calculates and displays total amount of recipe. Repeat steps 1-14 until all recipes programmed. 15. Press to exit. D4023-EN TMR3610 Operators Manual...

  • Page 36: Edit Recipe

    9. Press UP arrow to return to previous corn ingredient. 10. Press and hold RIGHT arrow for three seconds to insert a new ingredient. NOTE: This will insert the ingredient just before the current ingredient shown on display. TMR3610 Operators Manual D4023-EN...

  • Page 37: Erase A Recipe

    3. Press and hold LEFT arrow, message scrolls: Press PRINT TO PRINT RECIPE— Press minus to erase recipe—press net/gross to exit 4. Press LEFT arrow to erase recipe. 5. Press to exit. D4023-EN TMR3610 Operators Manual...

  • Page 38: Review A Recipe

    4. Press to exit. 13.9 Printing Single Recipe Note: Optional serial port must be installed for printing. 1. Press displays first recipe. Rec 01 Repeatedly press displays other recipes. 2. Press prints recipe. 3. Press TMR3610 Operators Manual D4023-EN...

  • Page 39: Printing All Recipes

    13.12 Unloading to Pens 1. Scale indicator displays recipe weight. 2. Begin unloading into a pen. As recipe 4300 unloads indicator displays recipe weight remaining. 3. Press sets temporary zero if more than one pen gets same recipe. D4023-EN TMR3610 Operators Manual...

  • Page 40: Other Functions

    Note: This feature is disabled on all legal for trade systems. 14.2 Using Dimmer Option 1. Repeatedly press until dimmer is displayed. dimmer 2. Quickly press . Display back-light will dim. 3. Press again to brighten display back-light. TMR3610 Operators Manual D4023-EN...

  • Page 41: Direct Access Numbers (D.a.n.)

    Update display times per second. DRATE SCALE ID SETUP Identity of scale location (truck id 1003 NEW EZ SCALID or Mixer number). ZERO TRACK If ON -zero track adjust balance ON/OFF 1004 ZTRACK for buildup of snow & mud. D4023-EN TMR3610 Operators Manual...
  • Page 42 ON/OFF DT CHK has a valid date at power up. MIXCTR, INGRED, OFF, PRESET, REMOTE INPUT 1 Sets function of remote input 1401 SWITCH, TARE, PRINT, HOLD, RMINP1 line on the power cord. NETGRS, M+, ZERO TMR3610 Operators Manual D4023-EN...
  • Page 43 Then press enter. EST WT continue. MENU 2 – COMMUNICATIONS FEATURES REMOTE If ON indicator communicates 2001 ON/OFF REMOTE with Cab Control Display 1,2,3,4,5,6,7,8,9,10,11,12, Select scale number for cab SCALE NUMBER 2002 13,14,15,16,17,18,19,20, control SCL NO communication 21,22,23,24 D4023-EN TMR3610 Operators Manual...
  • Page 44 0, .10, .25, .50, .75, 1-5 2214 C2 DLY before advancing to next line. TARE AUTO PRINT If ON -tare auto-prints 2301 ON/OFF TAREAP displayed weight. ONE LINE PRINT If ON -indicator data prints on 2302 ON/OFF 1L PRT one line. TMR3610 Operators Manual D4023-EN...
  • Page 45 CAPACITY Enter MAXIMUM weight 3002 40,000 measurable on scale. WM1 ADJUST 1 Increase this number to 3003 WMA1-1 smooth weighing 0=off. Use value less than WM1 ADJUST 2 3004 WMA1-1 for quick response WMA1-2 weight. D4023-EN TMR3610 Operators Manual...
  • Page 46 4006 PRTDLY advance/print entered preset Select when the +12VDC GROSS SET PNT 4101 OVER/UNDER Alarm Output becomes SETOUT OUTPUT active. Set required weight change to GROSS SET POINT 4102 turn off +12VDC Alarm SETCHG CHNG Output. TMR3610 Operators Manual D4023-EN...
  • Page 47 Sets serial remote display REMOTE DISPLAY output PORT 5001 OFF, COM1, COM2, COM3 RMDPRT Sets internal radio port RADIO PORT 5002 OFF, COM1, COM2, COM3 RADPRT Sets external radio port EXTERNAL RADIO 5003 OFF, COM1, COM2, COM3 PORT (exrprt) D4023-EN TMR3610 Operators Manual...
  • Page 48 WEIGHT method for ingredient METHOD 6003 PERCENT tolerance. ITMTHD INGREDIENT Enter value to accept TOLERANCE ingredient for auto advance. 6004 ITOLER WEIGHT Select weight or percentage PEN TOLERANCE 6005 PERCENT method for pen tolerance. METHOD (ptmthd) TMR3610 Operators Manual D4023-EN...
  • Page 49 FDINFO, FEED-1, SERMED 6051 RECFMT batch. Selects Total amount to be RECIPE TOTAL (SCALE)PROG, LAST, PRGCOR, displayed when starting RECTOT LSTCOR—ON, OFF(PC) recipe. D.A.N. 6054 select 6052 PC or SCALE D4023-EN TMR3610 Operators Manual...
  • Page 50 User ID to use scale. 6201 If ON - disables certain keys RECIPE KEYS OFF, ON when Loading / Unloading RECKEY 6202 Recipe. BATCH NUMBER Select either PC or EZ to PCCTRL, EZCTRL BATNUM control the batch number. 6203 TMR3610 Operators Manual D4023-EN...
  • Page 51 6213 PWRLOS active. ERASE DONE OFF, ON If ON -Erases done feed-lines FEEDLINE after data transfer. 6214 ERASFD MEDIA STORAGE QSTART, MANUAL Select MANUAL, AUTO or Quick START methods for MSTORE 6215 transferring recipe information D4023-EN TMR3610 Operators Manual...
  • Page 52 Follow instructions shown on LCD WT CAL weights TEMPERATURE On=Scale adjusts for CALIBRATION temperature changes 8123 OFF/ON T CALB INDICATOR SETUP Downloads all setup INFO DS>SER 8299 information to the serial port DS>SER KEYTEST 8888 Enables front panel key test TMR3610 Operators Manual D4023-EN...
  • Page 53 Allows countdown timer to be ENABLED 90011 TMR MX, TMROFF set using the TIMER key. TIMER INTERNAL RADIO Enables/disables radio— ENABLED RA OFF, RADIO 90012 requires radio hardware RADIO ROTATION COUNTER Enables/disables rotation 90016 REVCTR, REVOFF REVCTR counter D4023-EN TMR3610 Operators Manual...
  • Page 54 MESS. CLEAR 90305 maintenance message time MANCLR or entry of new time. REINITIALIZE Reset indicator to factory 99999 NO / YES REINIT default settings. 3 GAIN CALIBRATION 100001 Starts Calibration Timer Enters gain calibration GN CAL TMR3610 Operators Manual D4023-EN...

  • Page 55: Installation

    SCR-#10 X 5/8 FHSTS BLACK ZP 840459 SUPPORT-HAT BRACKET 405069 U-BOLT 1/4-20 X 3.25 ZP 405084 NUT-1/4-20 TOP LOCKING FLANGE 403770 BRACKET- WING MOUNT * 405124 PACK-WEDGE MOUNT BRACKET WITH U-BOLTS & FLANGE NUTS 405244 EZ3 WEDGE MOUNT D4023-EN TMR3610 Operators Manual...
  • Page 56 KIT-1.5” RAM MOUNT WITH TRIPLE SUCTION CUP BASE 407434 SIDE & UNIVERSAL MOUNTS PART DESCRIPTION NUMBER 408880 Mount for Large Indicators with hardware and magnet 408828 Mount for Large Indicators with hardware without magnet 408199 Universal mount short TMR3610 Operators Manual D4023-EN...

  • Page 57: Cable Connections

     Ground (-) connection should be made to a main ground (the battery ground (-) is often connected to this location). Do not use the chassis or frame of the equipment as a ground. D4023-EN TMR3610 Operators Manual...
  • Page 58 Indicator Pin To 12VDC Power Supply +Terminal (Optional) Black -Terminal Orange Alarm Out Blue Remote Input See J-Box Connections Indicator Connection Diagram J-Box Connection Remote Indicator Digital Input/ Output Power Cord Connection Connection Connection (Optional) (Optional) TMR3610 Operators Manual D4023-EN...

  • Page 59: Connecting Load Cells In Junction Box

    Signal + Green Signal - Excitation + Black Excitation - Shield Shield J-Box Cable Tighten Nuts Connect to Indicator Load Cell Bottom Panel Cable 16.4 Load Cell Direction Observe direction of arrow when installing load cell. D4023-EN TMR3610 Operators Manual...

  • Page 60: Optional Equipment

    Allows transfer of data from indicator to PC. (Optional communication port must already be installed in indicator) 17.3 Transmitter/Receiver Transmitter (shown) with factory installed receiver in indicator. Use to zero indicator from a remote location. Operating range about 90 feet. TMR3610 Operators Manual D4023-EN...

  • Page 61: Remote Indicators

    Also used for keeping maintenance log for equipment. Example; At 50 hours of operation time PTO shaft is scheduled for greasing or engine oil is scheduled for changing. For proper equipment maintenance needed, refer to equipment operator manual. D4023-EN TMR3610 Operators Manual...

  • Page 62: Troubleshooting

    See if they compare to the set-up and calibration numbers on the Indicator. Contact Dealer for further information. Did the J-Box have Fix or replace the a bad connection or J-Box loose wire? See next Page TMR3610 Operators Manual D4023-EN...
  • Page 63 (Probably 4 times your actual weight). Any differences could thousands. Especially when one is carrying be an indication of a bad Load Cell or a structural problem. more weight. D4023-EN TMR3610 Operators Manual...

  • Page 64: Declaration Of Conformity

    Declaration of Conformity 19.0 DECLARATION OF CONFORMITY TMR3610 Operators Manual D4023-EN...

  • Page 65: Notes

    Notes 20.0 NOTES D4023-EN TMR3610 Operators Manual...

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