Expanium EXP431 Service Manual

Portable cd-player with mp3 -playback

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Portable CD-player with MP3-playback

TABLE OF CONTENTS

Technical specification ......................................................1-1
Connections and controls ..................................................1-2
Firmware upgrade .............................................................1-2
Features ............................................................................1-3
Accessories .......................................................................1-3
Safety & Warnings.............................................................1-4
Repair positions ............................................................2-1
Dismantling CD-door .....................................................2-1
Handling chip components............................................2-2
ESD protection equipment ............................................2-2
Pin description of ICs.........................................................3-1
Start-up procedure.............................................................3-6
Service Test Program ........................................................3-7
Blockdiagram .....................................................................3-8
©
Copyright 2002 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by PW 0238 Service Audio
Version 1.0
Printed in The Netherlands
Subject to modification
PRODUCT FAMILY EXPANIUM 8cm
Circuit diagrams
Supply part ....................................................................4-1
Control part ...................................................................4-2
CD part ..........................................................................4-3
DSP part........................................................................4-4
Audio part ......................................................................4-5
Printed circuit board
Componentside view .....................................................4-6
Copperside view............................................................4-7
Exploded view ...................................................................5-1
Mechanical partslist ...........................................................5-1
Electrical partslist...............................................................6-1
Document history...............................................................7-1
EXP431
all versions
CLASS 1
LASER PRODUCT
© 3103 785 25190

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Summary of Contents for Expanium EXP431

  • Page 1: Table Of Contents

    Portable CD-player with MP3-playback EXP431 all versions PRODUCT FAMILY EXPANIUM 8cm TABLE OF CONTENTS Technical specification ............1-1 Circuit diagrams Connections and controls ..........1-2 Supply part ..............4-1 Firmware upgrade .............1-2 Control part ..............4-2 Features ................1-3 CD part ................4-3 Accessories ...............1-3 DSP part................4-4 Audio part ..............4-5...
  • Page 2: Technical Specification

    TECHNICAL SPECIFICATION Current consumption MP3-playback General Dimensions (W x H x D) : 93.0 x 22.5 x 97.5mm Weight without batteries : 140g Power supply modes 4 µ . l c DC-in socket : 2.9..6.5V Primary batteries (2 x LR03) : 1.7..3.6V Rechargable batteries (AY3363) : 1.7..3.6V Shock resistance (ESP=off)
  • Page 3: Connections And Controls

    CONNECTIONS AND CONTROLS FIRMWARE UPGRADE Occasionally, Philips releases new software (“firmware”) for your set. 1 Connect the mains adapter to 4.5V DC on the set and to the wall socket. 2 Keep MODE pressed for 3 seconds. → The type of your set and the current version of the firmware are displayed.
  • Page 4: Features

    FEATURES “ ” – – – – – – – – – – – – – – – – – – – – ACCESSORIES “ ” → e i l a l i...
  • Page 5: Safety & Warnings

    SAFETY & WARNINGS © ñ WARNING WAARSCHUWING All ICs and many other semiconductors are susceptible to Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatic discharges (ESD). Careless handling during electrostatische ontladingen (ESD). repair can reduce life drastically. Onzorgvuldig behandelen tijdens reparatie kan de levensduur When repairing, make sure that you are connected with the drastisch doen vermindern.
  • Page 6: Service Hints

    SERVICE HINTS REPAIR POSITION COPPERSIDE REPAIR POSITION COMPONENTSIDE To get access to the copperside of the To get access to the componentside of the printed board assembly proceed as follows: printed board assembly proceed as follows: 1. Remove the two screws on the bottom 1.
  • Page 7: Handling Chip Components

    HANDLING CHIP COMPONENTS ESD PROTECTION EQUIPMENT Anti-static table mat large 1200x650x1.25mm 4822 466 10953 small 600x650x1.25mm 4822 466 10958 Anti-static wristband 4822 395 10223 Connection box (3 press stud connections, 1MΩ) 4822 320 11307 Extendible cable (2m, 2MΩ, to connect wristband to connection box) 4822 320 11305 Connecting cable (3m, 2MΩ, to connect table mat to connection box) 4822 320 11306...
  • Page 8 PIN DESCRIPTION OF INTEGRATED CIRCUITS TZA1024 – HF-PREAMPLIFIER AND LASER SUPPLY CIRCUIT Name Direction Description HF-preamp → CD-drive current output to laser diode VCCL +2.6V laser supply voltage → HF-preamp CFIL external filter capacitor CD-drive → HF-preamp laser monitor diode input CD-drive →...
  • Page 9 SC111259AFTA – SERVO DRIVER & POWER MANAGEMENT IC Name Direction Description µP → servo driver SLEEP sleep input µP → servo driver WAKE wake input reference voltage input (motor driver) CD10 → servo driver ERR4 control signal input (slide error signal) →...
  • Page 10 SAA7324 – DECODER, DIGITAL SERVO IC AND D/A-CONVERTER CD10 (low voltage version) Name Direction Description → CD10 HFREF comparator common mode input → CD10 HFIN comparator signal input CD10 → ISLICE current feedback from data slicer VSSA1 analog ground 1 VDDA1 +2.6V analog supply voltage 1...
  • Page 11 TMS320DA150GGU160 – DIGITAL SIGNAL PROCESSOR DSP Name Direction Description CVSS1 ground for core CPU DSP ↔ parallel address bus CVSS2 ground for core CPU DVDD1 +3.3V power supply for I/O pins DSP ↔ parallel address bus CD10 → MUTE reference current output pin DSP ↔...
  • Page 12 CVSS7 ground for core CPU DSP ↔ BCLKX1 transmit clock DVSS4 ground for I/O pins DSP → BFSX1 frame synchronization pulse for transmit input/output DSP → servo driver BDX1 serial data transmit output DVDD4 +3.3V power supply for I/O pins DVSS5 ground for I/O pins →...
  • Page 13: Start-Up Procedure

    START-UP PROCEDURE Start-up procedure for ext.DC supply, POWER OFF no accu inserted, hold-switch in off pos., (stand-by) ESP on, resume-mode off, CD-door closed. focus found PLAY during ramping pressed ? cycle ? DSP sends new focus parameters to CD10 (switch to higher focus sensitivity) µP resets DSP re-initialize CD10...
  • Page 14: Service Test Program

    SERVICE TEST PROGRAM To enter the service test program PRELIMINARY 1. Disconnect the AC/DC adaptor and remove batteries 2. Open the CD-door SETUP 3. Hold “STOP” & “PLAY” buttons depressed 4. Connect the AC/DC adaptor or insert batteries Display shows firmware version of DSP and µP “NEXT”...
  • Page 15: Blockdiagram

    BLOCKDIAGRAM servo in or eye-pattern signal disc motor cw during focus search > 800 mVpp 2,5V not moving 7400 MDCL, MDDA servo out or P TMP86CH21AU TB=0.1s disc motor ccw -2,5V TB=0.5µs LCD DRIVER +3.3V TRANSFER OF AUDIO SAMPLES VIA SERIAL INTERFACE servo out SCLK not moving...
  • Page 16: Supply Part

    1250 H10 2206 H13 2237 A13 2255 B7 2264 F7 2276 G8 3200 F12 3212 G11 3222 E12 3234 B11 3243 G9 3253 B2 3262 C3 3275 D3 3284 F1 3295 D4 6232 A8 7201 G10 7252 A3 7269 E11 7273-F A11 1251 A4 2207 G10...
  • Page 17: Control Part

    1401 G7 1402-A H7 1403 G3 1404 A5 CONTROL-PART 1407 A3 1408 A4 1409 A4 2208 A4 2400 F7 2401 G4 1404 2402 H6 1407# 2406 H6 2407 A5 2408 A6 2409 A6 2410 B7 2411 B7 2412 B7 2413 B7 2414 B7 +2.6V 2415 E11...
  • Page 18: Cd Part

    1830 E1 2802 A5 2830 C2 2836 E4 2840 E5 2844 C5 2848 B6 2852 A11 2856 D12 2860 F8 2888 F8 3802 B2 3806 C5 3830 B2 3834 C3 3838 D4 3842 D4 3846 E4 3850 C6 3854 A10 3858 A11 3867 F7 3890 E6...
  • Page 19: Dsp Part

    2475 B2 2476 G13 2479 A10 2480 A10 2481 B4 DSP-PART 2482 C14 2483 C2 2484 B7 3480 2485 G1 +1.5V +3.3V +3.3V 2486 G11 7481 2487 G7 +3.3V KM416S4030CT 2488 H5 +core 2489 B5 VDDQ +3.3V 2490 A5 2490 AD12 +core 2491 B2...
  • Page 20: Audio Part

    1301 D10 2305 C3 2311 D5 2317 B7 2324 E9 2331 D8 3301 B1 3307 C4 3313 B4 3319 E5 3325 E8 3334 D4 3340 E8 3346 C6 7302 D4 2300 D2 2306 D4 2312 D6 2318 C8 2325 E9 2332 D8 3302 D1 3308 D2...
  • Page 21: Componentside View

    1250 E5 1252 C1 COMPONENTSIDE VIEW 1301 F5 1401 A2 1408 D7 1409 C7 1830 B2 2256 A2 2281 A6 2292 B2 2312 F4 2313 F4 2314 F4 2320 E6 2330 D6 2331 F5 2332 D6 2334 F5 2336 E6 2410 A4 2411 A4 2479 C5...
  • Page 22: Copperside View

    1251 A6 2323 F3 2860 A5 3286 D5 3430 A5 3867 A5 1402 B2 2324 E3 2861 C5 3288 B7 3435 E3 3868 A5 COPPERSIDE VIEW 1403 A3 2325 F3 2862 C4 3289 D4 3436 E3 3869 A4 1404 A5 2327 F4 2863 B5 3291 C5...
  • Page 23: Exploded View

    EXPLODED VIEW MECHANICAL PARTSLIST 3103 308 13040 DOOR-CD-ASSEMBLY 3103 308 84490 LCD DOTMATRIX B/W 100x32 3103 304 73160 MEMBRANE-KEYBOARD 3103 308 13050 CABINET-ASSEMBLY 3103 309 05430 CD-DRIVE DM55 3103 301 45980 SPRING-BATTERY-PLUS 3103 301 45990 SPRING-BATTERY-MINUS 3103 301 46000 SPRING-BATTERY-CHARGE 3103 301 06700 SPRING-OPEN 3103 304 73260...
  • Page 24: Electrical Partslist

    ELECTRICAL PARTSLIST CAPACITORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– 2278 © 3198 017 41050 1µF 2279 © 2238 586 59812 100nF MISCELLANEOUS 2280 © 2238 586 59812 100nF ––––––––––––––––––––––––––––––––––––––––––––––––––––– 2281 © 3198 017 34730 47nF 3103 308 84490 LCD DOTMATRIX B/W 100 X 32 2282 © 4822 126 14472 1µF 3103 304 73160 MEMBRANE-KEYBOARD...
  • Page 25 CAPACITORS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 2485 © 2238 586 59812 100nF 3210 © 4822 117 13601 22kΩ 0,06W 2486 © 2238 586 59812 100nF 3211 © 4822 117 13606 10kΩ 0,06W 2487 © 2238 586 59812 100nF 3212 © 4822 117 13596 220Ω...
  • Page 26 RESISTORS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 3282 © 3198 031 04740 470kΩ 0,06W 3414 © 4822 117 13543 470Ω 0,06W 3283 © 3198 031 04740 470kΩ 0,06W 3415 © 4822 117 13606 10kΩ 0,06W 3284 © 4822 116 30467 10kΩ 3416 © 4822 117 13606 10kΩ...
  • Page 27 7305 © 4822 209 16083 BA3574BFS (HEADPHONE AMP.) 1840 © 4822 242 10989 CER.RES. 16,9MHz 7400 © 3103 308 84691 TMP86CH21AU EXP431 (µP) 5230 © 4822 157 11705 10µH 10% 7480 © 9322 171 79671 TMS320DA150GGU160 (DSP) 5250 ! 2422 536 00438 TRANSFORMER 7006-2N 7481 ©...
  • Page 28: Document History

    DOCUMENT HISTORY Version 1.0 • Initial release...

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