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DB Industries SALALIFT 8101000 User Instruction Manual

Salalift and salalift ii winches 8101000 and 8102001 series
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The 8101000, 8101002, 8101004, and 8101006 Salalift
Series Manually Operated Winches are classified by Under-
writers Laboratories, Inc. as to the 350 lbs. load capacity
only.
WARNING:
This product is to be used as part of a complete system. The
user must follow the manufacturer's instructions for each component of the
complete system. These instructions must be provided to the user of this
equipment. Manufacturer's instructions must be followed for proper use and
maintenance of this product. Alterations or misuse of this product, or failure
to follow instructions may result in serious injury or death.
IMPORTANT:
If you have questions on the use, care, application, or
suitability for use of this safety equipment, contact DBI/SALA.
IMPORTANT:
Before using this equipment record the product identification
information from the ID label on the winch in the inspection and
maintenance log in section 9.0 of this manual.
actoolsupply.com
actoolsupply.com
User Instruction Manual
Salalift® and Salalift® II Winches
8101000 and 8102001 Series
This manual is intended to meet industry
standards, including OSHA 1910.146 and
ANSI Z117.1, and should be used as part
of an employee training program as
© Copyright 2003 DB Industries, Inc.
actoolsupply.com
required by OSHA.

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Summary of Contents for DB Industries SALALIFT 8101000

  • Page 1 DBI/SALA. IMPORTANT: Before using this equipment record the product identification information from the ID label on the winch in the inspection and maintenance log in section 9.0 of this manual. © Copyright 2003 DB Industries, Inc. actoolsupply.com...
  • Page 2 actoolsupply.com DBI SALA 8304000 Sealed SRL Salalift Tripod Confined Space Entry Kit DBI SALA 8304010 Sealed SRL Salalift II Confined Space Kit DBI SALA 8304011 Sealed SRL Salalift II Confined Space Kit DBI SALA 8300020 Confined Space Entry Salalift II Winch Tripod 60 Ft DBI SALA 8300030 Confined Space Entry Salalift II 60Ft Winch 7' Tripod actoolsupply.com...
  • Page 3 actoolsupply.com Figure 1 - 8101000 Series Parts Identification actoolsupply.com...
  • Page 4 actoolsupply.com Figure 2 - 8102001 Series Parts Identification actoolsupply.com...
  • Page 5 actoolsupply.com DESCRIPTIONS SALALIFT® Winches: 8101000: 60 feet of 1/4 inch galvanized wire rope, carrying bag. 8101002: 60 feet of 1/4 inch stainless steel wire rope, carrying bag. 8101004: 120 feet of 1/4 inch galvanized wire rope, carrying bag. 8101006: 120 feet of 1/4 inch stainless steel wire rope, carrying bag. 8101101: 140 feet of 1/4 inch galvanized wire rope, carrying bag.
  • Page 6 actoolsupply.com C. RESCUE AND EVACUATION: The Salalift or Salalift II winch is used to raise or lower an endangered or injured worker, or rescue personnel. Applications include permit and non-permit confined space entry work. D. CLIMBING PROTECTION: The Salalift or Salalift II winch is used to protect a worker ascending or descending a fixed ladder or similar structure.

  • Page 7: System Requirements

    actoolsupply.com require that additional precautions be taken to reduce the possibility of damage to this equipment or injury to the user. Hazards may include, but are not limited to; high heat (welding or metal cutting), acid or caustic chemicals, corrosive environments such as exposure to seawater, high voltage power lines, explosive or toxic gases, moving machinery or sharp edges.
  • Page 8 actoolsupply.com Figure 3 - Unintentional Disengagement (Roll-out) If the connecting element that a snap hook (shown) or carabiner attaches to is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing the snap hook or carabiner to disengage from the connecting point.

  • Page 9: Operation And Use

    actoolsupply.com Figure 4 - Inappropriate Connections F. To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock, or that roll-out could occur. 2.4 SUPPORT STRUCTURE STRENGTH: The support structure to which the winch is installed must meet minimum strength requirements stated in section 3.4 OPERATION AND USE...
  • Page 10 actoolsupply.com 3.2 PLANNING: Plan your system and how it will function before starting your work. Consider all factors that affect your safety during use. Some important points to consider when planning your system are: A. HAZARD EVALUATION: Evaluate job site hazards prior to starting work.
  • Page 11 actoolsupply.com (16kN) when certification exists (see ANSI Z359.1 for certification definition), or (B) 5,000 lbs. (22kN) in the absence of certification. When more than one PFAS is attached to an anchorage, the anchorage strengths set forth in (A) and (B) must be multiplied by the number of PFAS attached to the anchorage.
  • Page 12 actoolsupply.com Figure 5 - Load/Geometric Requirements IMPORTANT: Position the winch and support structure in a location which allows the operator to safely use the winch. D. QUICK-MOUNT INSTALLATION: See Figure 6. Mount the winch using the quick-mount bracket as follows: Step 1.
  • Page 13 actoolsupply.com Step 3. Slowly pull out the winch line. Route the line over the support structure pulley system. See the support structure manufacturer's instructions for details. E. WELDED INSTALLATIONS: If welding the mounting bracket to a support structure it is recommended that the welding be done by a certified welder.
  • Page 14 actoolsupply.com Figure 7 - Connection TO RAISE A LOAD: Rotate the winch crank handle clockwise when using the low speed shaft and counterclockwise when using the high speed shaft. For worker safety, the crank handle incorporates an overload clutch which limits the winch lifting force on the high speed shaft to approximately 250 lbs.
  • Page 15 actoolsupply.com face outward). To release the crank handle from the shaft, pull the handle off the shaft. Feed the line off the winch drum by rotating the crank handle in the lowering direction (counterclockwise). Apply slight tension to the line while feeding it off the drum. Free-wheel mode may also be used, see section 3.5 (C).
  • Page 16 actoolsupply.com Figure 8 - Free-Wheel Mode of cable payout, the shear pin will shear, allowing the shock absorber to function normally. If the shear pin has been sheared, the unit must be returned for inspection and repair. See section 5.0 for inspection details.
  • Page 17 actoolsupply.com User must also be aware of the operating characteristics, application limits, and the consequences of improper use of this equipment. IMPORTANT: Training must be conducted without exposing the trainee to a fall hazard. Training should be repeated on a periodic basis. INSPECTION 5.1 FREQUENCY: •...
  • Page 18 actoolsupply.com Step 3. Connecting hook must not be damaged, broken, distorted, or have any sharp edges, burrs, cracks, worn parts, or corrosion. Ensure the connecting hook works properly. Hook gate must move freely and lock upon closing. Hook must swivel freely. Step 4.
  • Page 19 actoolsupply.com sectional area of the rope damaged. Damaged or questionable rope should be replaced by an authorized service center. Step 5. Inspect all identification and warning labels, ensuring that they are legible and securely attached. See Figure 1 (8101000 series), Figure 2 (8102001 series) and section 8.0. Step 6.
  • Page 20 actoolsupply.com E. If the brake fails to engage or noticeable brake slippage occurs, remove from service and return to an authorized service center for repair. Step 5. Check operation of the drum over speed brake as follows, see Figure 9: A.
  • Page 21 actoolsupply.com from service immediately and return to an authorized service center for repair. D. If the brake functions properly, reassemble the handle over speed brake. Ensure the pawls are in place and the “A” side is showing on each pawl. Reinstall the retaining ring onto the shaft. Test the handle over speed brake for proper operation using the method given in step 4.
  • Page 22 actoolsupply.com Figure 11 - Impact Indicator Figure 12 - Inspection level wind 8102000 Step 3. See Figure 11. Inspect the impact indicator on the snap hook. If the hook is in the indicated mode, return the winch to an authorized service center for repair. Step 4.

  • Page 23: Specifications

    actoolsupply.com • For the 8102001 series Salalift winch, lubrication should be applied periodically to the winch drum gear. Maintain a light film of grease on the drum gear teeth at all times. Apply grease to the drum gear teeth as required. Do not over lubricate. 6.3 Replacement parts, as well as additional maintenance and servicing procedures, must be completed by a factory authorized service center.
  • Page 24 actoolsupply.com LABELING 8.1 The following labels must be present and fully legible: 8101000 Series ID Label 8101000 Series UL Label 8101000 Series Brake Testing Label actoolsupply.com...
  • Page 25 actoolsupply.com 8.1 Labeling, continued: 8101000 Series Warning Label 8101000 Series Standards Label 8101000 Series Winch Handle Label 8102001 Series Warning Label actoolsupply.com...
  • Page 26 actoolsupply.com 8.1 Labeling, continued: 8102001 Series Shaft Identification Label 8102001 Series Raise/Lower Label 8102001 Series Freewheel Engagement Label 8102001 Series ID Label actoolsupply.com...

  • Page 27: Inspection And Maintenance Log

    actoolsupply.com INSPECTION AND MAINTENANCE LOG SERIAL NUMBER: ____________________________________________ MODEL NUMBER: ____________________________________________ DATE PURCHASED: __________________________________________ actoolsupply.com...
  • Page 28 actoolsupply.com INSPECTION AND MAINTENANCE LOG SERIAL NUMBER: ____________________________________________ MODEL NUMBER: ____________________________________________ DATE PURCHASED: __________________________________________ actoolsupply.com...
  • Page 29 actoolsupply.com INSPECTION AND MAINTENANCE LOG SERIAL NUMBER: ____________________________________________ MODEL NUMBER: ____________________________________________ DATE PURCHASED: __________________________________________ actoolsupply.com...
  • Page 30 actoolsupply.com INSPECTION AND MAINTENANCE LOG SERIAL NUMBER: ____________________________________________ MODEL NUMBER: ____________________________________________ DATE PURCHASED: __________________________________________ actoolsupply.com...
  • Page 31 actoolsupply.com WARRANTY Equipment offered by DBI/SALA is warranted against factory defects in workmanship and materials for a period of two years from date of installation or use by the owner, provided that this period shall not exceed two years from date of shipment. Upon notice in writing, DBI/SALA will promptly repair or replace all defective items.

This manual is also suitable for:

Salalift 8101002Salalift 8101004Salalift 8101101Salalift 8101006Salalift 8101103Salalift ii 8102001 ... Show all