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Summary of Contents for BURNiT Pell 25
- Page 1 PELLET BURNER Pell series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER / SERVICE SHOP Version i0.4.4...
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Page 3: Table Of Contents
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL TABLE OF CONTENTS EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ......4 1.1. Explanation of symbols ................. 4 1.2. Requirements to burner installation room ........... 4 1.2.1. Instructions to burner installer ..............4 1.2.2. Instructions to installation user ..............5 1.2.3. -
Page 4: Explanation Of Symbols And Safety Instructions
Use only original BURNiT parts DANGER! - fault or improper use may cause injury or be hazardous WARNING! Installation and to life of humans or animals. -
Page 5: Instructions To Installation User
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL • Do not install the burner in sleeping It is mandatory to assure a premises. backup power generator of • Do not connect the burner to any other corresponding rated power! (see 12.3) air-intake systems . -
Page 6: Materials
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 1.2.3. Minimum clearances for CAUTION! Hot surface! Risk of burns if you touch the installation and combustibility of running system. Burner housing, construction materials body and flange are hot surfaces The applicable minimum clearances in during burner operation. your country may differ from the ones It is strictly prohibited to open specified below. -
Page 7: Product Description
The feeder chute allows 360° rotation 2. PRODUCT DESCRIPTION for its best convenient positioning when connecting the pellet auger to the The BURNiT Pell pellet burner for hot hopper. water boilers is designed to burn only and exclusively wood pellets and it is intended to heat up heating boilers. -
Page 8: Fuel
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL • B uilt-in controller. current, etc.), the overload is borne by The main control unit, located in the the electrical fuse fitted on the main burner, manages the entire heating control panel of the burner (10 А). process. - Page 9 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Better control of fuel quantity. The small consistently low moister content of size of the pellets allows for precise fuel pellets (consistently under 10% as feeding. On the other hand, the supply opposed to 20% to 60% moisture content of air for reaching optimal combustion of the logs).
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Page 10: Transportation Of The Pellet Burner
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL following the instructions on the label - When purchasing pellets, ask to be protected from adverse weather for conformity declaration conditions (snow, rain and dust) from and certificate issued by an the shocks, and other activities likely to accredited laboratory and... -
Page 11: Storage Of The Pellet Burner
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Recommended relative humidity -below 70%. When stored, the devices shall not have direct contact with the ground, placed on pallets, maximum two tiers and in their original packaging. The storage period is not more than 2 years from date of manufacture. -
Page 12: Connecting The Burner To Pellet Auger And Fuel Hopper
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7.2. Connecting the pellet burner to the Pell Pell Pell Pell Pell mains power supply А 250 Such connection must be performed by a technician / B 390 service shop authorized for such C 250 operations. 7.1. Pellet burner connection to the fuel Caution! ELECTRIC SHOCK hopper and pellet auger HAZARD! - Before opening the unit: switch Take the feeder chute flexible hose (from off the voltage and secure the the auger set). - Page 13 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Diagram 6. Wiring diagram of connection of internal devices / sensors to the burner Reverse ring sensor brown Cleaner blue 30180DEG0 brown blue brown Sensor Bu er bottom brown Heater Sensor Temperature sensor in Internal Feeder the water jacket of the boiler brown...
- Page 14 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL NPBC V3M -2 Buffer Buffer bottom Sensor Sensor Room Boiler Fuel Power CH Pump DHW Pump Therm. Sensor Sensor 220 V Feeder Suplay 220 V 220 V Diagram 7. Wiring diagram of connection of external devices / sensors to the burner...
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Page 15: Trouble-Shooting
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 7.3. Trouble - shooting Table 4. Fault Cause Solution 1. Low temperature in 1.1. Immediately consult your the boiler on which 1.1. Inadequate sizing and/ installer about the problem. the burner is installed. or combination of heating Mount the supplied filling and Unable reach... -
Page 16: Burner Operating
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 8. BURNER OPERATING 8.4. Installer prescriptions regarding burner servicing and maintenance 8.1. Ignition. Before the heating season it is mandatory After the start up of the burner from to check up and clean the burner and its the control panel, the main pellet auger components. -
Page 17: Controller Unit
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Type of Procedure Duty of: maintenance Cleaning of combustion chamber by poker and scraper Weekly User brush Dismantling of combustion chamber housing (A). Cleaning of combustion chamber by scraper brush and User / Monthly vacuum cleaner. Replacement of gasket if faulty (see Installer Diagram 8) Full dismantling and cleaning of burner. - Page 18 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Display symbols explanation: output mode of boiler. In this mode the boiler operates at partial output. Auto Clean symbol appears in right Flame 1 symbol means Low output upper part of display. Active auto mode of boiler. In this mode the cleaning symbol means boiler automatic cleaning mode.
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Page 19: User Menu
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL operation (error notification is deleted). termostat has been activated. Notify the authorized installer/ service In “CH only” mode when there is a signal to be performed immediately inspection from room termostat, the burner burns of the boiler and heating installation. 5 min at max power, followed by transer Factory setting - Alarms to power level 2. - Page 20 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Use UP and DOWN kept at a hysteresis of 5°C, i.e. the water arrow keys in CH temperature will be between 70°C and Setup menu 75°C. select desired Use UP and DOWN temperature arrow keys in Set Time menu to set engagement of circulation pump.
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Page 21: Installer Menu
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL = 77°/70° - Parameter t indicates If you have selected top and bottom buffer temperature the (CH + DHW) option, upon (visualized only in Buffer mode); confirmation - Light intensity in the burner command via the "F" button you may (in the range of 0 ÷... - Page 22 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL simultaneously press the “Enter” and „F” Fuel C - Set the calorific value of used buttons and hold them pressed for 4 / fuel. The calorific value is marked on fuel four/ seconds. package. This will display the controller hardware Feed - Determine the number of cycles and software version on the screen.
- Page 23 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL this you must have electronic scale. shut-down. You can use this menu to adjust the Entering the amount of running time of the main fan (FAN) and weighted pellets: of the cleaning motor (Cleaner). this menu Select the desired option using the...
- Page 24 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL the heater operates for 3 minutes , and button to open the next parameter. Use the main fan is turned on at 20% of its button to open the next page of capacity and operates for 4 minutes (the the menu.
- Page 25 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 9.3.8. Suspend Time button to open the next page of In this menu you the menu. can adjust the time In this submenu you period for which adjust burner will parameters of the remain lowest output mode suspended mode and the time can be set of operation of the in minutes with a maximum duration of 180 minutes.
- Page 26 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 9.5 Hardware Setup Thermostat, normally open. Use this submenu There must be a checkmark on the to activate (with internal pellet auger of the burner check mark) (Burner Feeder) d e a c t i v a t e Select the desired option using the a d d i t i o n a l navigation arrows.
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Page 27: Setting Output Modes Of Operation Of The Pellet Burner
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL period of more than 60 sec, the burner confirming anything, using only the will detect that there is no stable burning navigation arrows. Use the button process going on and will extinguish the to open the next page of the menu. burner and attempt to reignite. -
Page 28: Calibration Of Auger Fuel Feed Rate
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 10.1. Calibration of auger fuel feed rate. 10.2. Burner output adjustment. The auger fuel feed rate changes In the burner output settings menu you depending on the density and size of the can adjust the running time of the main fuel used. Therefore it is necessary to auger (Feed);... -
Page 29: Warranty Terms
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Fan output (Fan) - adjust using gas Important: For each of the analyzer. output modes the optimal fan setting is tweaked by using gas Mode Medium output mode analyzer to control the oxygen amount registered by the device – It is indicated by two flames. (within the range 8% ÷ 10%, and We recommend to set value at 50% of for the lower modes up to 13%). - Page 30 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Pell 25 Pell 40 Pell 70 Pell 90 Pell 150 Actuator Parameter value: Service code 00000012 180 sec Cleaning Setup Cleaner 20 sec On start Use Cleaner Cleaner On Stop Retries Ignition Setup Feed 30 sec...
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Page 31: Technical Features
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 12. TECHNICAL FEATURES OF PELLET BURNER PELL 12.1. Elements of pellet burner PELL Diagram 9. Elements of pellet burner Pell 1. Pellet burner Pell 6. Feeder chute 2. Auger flexible pipe connection 7. Burner housing 3. Auger` motor 8. Combustion chamber corps 4. - Page 32 TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL Table 5 № Part Number Pell 25 Pell 40 Pell 70 Pell 90 Pell 150 82801300000002 х 89081300000016 82801300000003 х 82801300000005 х 82801300000007 х 82801300000001 х 89091300000032 82801300000004 х 82801300000006 х 82801300000008 х 89801300000006 х...
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Page 33: Technical Parameters
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL 12.3. Technical parameters Table 6 Pell 25 Pell 40 Pell 70 Pell 90 Pell 150 Nominal heat output Min./Max. heat output 5÷25 10÷40 15÷70 30÷90 50÷150 Average Firing-Up mode ~ 400 ~ 400 ~ 400 ~ 400... -
Page 34: Recycling
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL *Burner flame length is approximate. Depends on the settings of the power, fan speed and chimney draft Diagram 11. Dimensions of pellet burner Pell 13. RECYCLING AND WASTE DISPOSAL Submit all packaging material for recycling separately from other recyclable waste according to the local regulations and containing substances hazardous to health... - Page 36 12 Madara Blvd., 13 Chelopeshko Shose Str, 9700 Shumen, Bulgaria 1839 Sofia, Bulgaria t: +359 54 874 555 t: +359 2 903 97 80 f: +359 54 874 556 f: +359 54 874 556 e-mail: ftrade@sunsystem.bg e-mail: sales@sunsystem.bg www.sunsystem.bg...
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